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- <Dummy1
- Line-by-Line Explanation of the Buck Spreadsheet
-
- <vout,0
- I. Main Output Voltage--This value is transferred from
- the Design Specification screen, but you can change it here
- if you wish.
- <vinmin,0
- I. Minimum input voltage--This value is transferred from
- the Design Specification screen. You should definitely change
- the minimum input voltage as part of the design procedure,
- because SwitcherCAD calculates detailed operating conditions
- only at minimum input voltage. This was done because, for
- many topologies, minimum input voltage represents a worst-case
- current condition for most of the components. In a buck
- converter, switch dissipation is highest at low Vin, but
- diode and inductor dissipation are highest at high Vin,
- and input-capacitor dissipation is highest at Vin= 2'(Vout).
- AC losses in the IC switch and diode are highest at the
- maximum input voltage. Refer to Table 5.1.1 for worst-case
- operating conditions for each power component.
- <vinnom,0
- I. Nominal input voltage--This input was originally included
- in SwitcherCAD as a condition for calculating efficiency.
- It was dropped from use when the program run time became
- too long, but remains available for future use.
- <vinmax,0
- I. Maximum input voltage--Maximum input voltage is used
- only to calculate worst-case voltage conditions for the
- IC, catch diode, and input capacitor.
- <ioutmin,0
- I. Minimum load current--This parameter is not used in
- the buck converter program. All buck designs supported by
- SwitcherCAD operate down to zero load current. They will
- begin to operate in discontinuous mode when load current
- drops low enough, and SwitcherCAD calculates this point
- for reference.
- <ioutnom,0
- I. Nominal load current--Not used. See "Nominal input
- voltage."
- <ioutmax,0
- I. Maximum load current--SwitcherCAD calculates operating
- conditions at maximum load current only, so this parameter
- can be modified to observe the effect of load changes on
- various parameters.
- <DVopp,0
- I. Output-ripple voltage--Ripple voltage is specified
- by the user, and SwitcherCAD tries to create a design which
- meets this specification without using an additional output
- filter. However, If SwitcherCAD decides that the output
- capacitor would be unreasonably large, it adds an output
- filter and computes values to meet the ripple specification.
- The user should carefully examine the resulting design to
- see if human intelligence judicially applied could shift
- inductor, capacitor, and frequency values to meet the ripple
- specification more effectively or economically. Many times,
- a low ripple voltage is rather arbitrarily chosen, and a
- little hard-nosed investigation will show that the load
- will actually tolerate more ripple. If this eliminates the
- need for the additional filter, everyone wins.
- <tamax,0
- I. Maximum ambient temperature--This parameter is used
- to calculate the amount of heatsinking required for the
- IC, catch diode, and filter capacitors. Remember that SwitcherCAD
- calculates the minimum amount of heatsinking required to
- keep junction temperature below maximum specification. Conservative
- design suggests some guardbanding here.
- When selecting filter capacitors, SwitcherCAD assumes
- maximum ambient temperature and a 20,000 hour required lifetime.
- If SwitcherCAD cannot find a filter capacitor in its database
- to satisfy the lifetime requirement, it will default to
- a 1,000,000uF capacitor. The database contains aluminum
- electrolytic capacitors rated at 105°C. If SwitcherCAD does
- not find a suitable capacitor, then you should select an
- alternate capacitor technology (e.g., Sanyo OS-CON's), use
- paralleled units, or lower the lifetime requirement and
- use the equation in Appendix A to determine the proper filter
- capacitor.
- <VswM,0
- I. Maximum rated switch voltage--SwitcherCAD enters a
- value from the database for the IC it has selected. This
- can be altered for special purposes, but if it is increased
- the resulting design may violate LTC's data-sheet specifications.
- It is the user's responsibility to ensure that the IC is
- not subjected to over-voltage conditions.
- <Ip,0
- I. Rated switch current--SwitcherCAD enters a value from
- the database for the IC it has selected. The LT1070/LT1170
- family current-mode ICs have switch-current ratings that
- decrease linearly for duty cycles above 50%. SwitcherCAD
- recomputes the maximum switch-current rating for the actual
- operating duty cycle to ensure that switch-current ratings
- are not exceeded. If this parameter is increased, SwitcherCAD
- may generate a design that exceeds data-sheet limits. Please
- be responsible, folks.
- <Rsw,0
- I. Switch ON resistance--SwitcherCAD enters a value from
- the database for the IC it has selected, but to give more
- realistic results for efficiency, etc., it uses a value
- which may be slightly less than the worst-case-over-temperature
- specification.
- <Vs,0
- I. Switch offset voltage loss--SwitcherCAD enters a value
- from the database for the IC it has selected. This parameter
- is the extrapolated voltage drop across the switch at zero
- switch current. It is zero for ICs in the LT1070/LT1170
- family, which use saturating switch designs. Emitter-follower
- switches like those used in the LT1074 and LT1076 will have
- a value of 0.5V to 1.5V.
- <Fkhz,0
- I. Switching frequency--SwitcherCAD enters a value from
- the database for the IC it has selected. This parameter
- can be altered to check the effects of worst-case variations
- in frequency. Lower frequencies will increase peak device
- current levels, and higher frequencies will increase ac
- switching losses.
- <DCmax,0
- I. Maximum duty cycle--SwitcherCAD enters a value from
- the database for the IC it has selected. This parameter
- may limit minimum input voltage.
- <Vd,0
- I. Diode forward voltage used for calculations--To keep
- SwitcherCAD equations manageable, diode forward voltage
- is treated as a constant. This is reasonable if the value
- chosen represents the full-load condition. At lighter loads,
- efficiency will appear slightly lower, but if this is important,
- a new number can be inserted. If the diode's maximum reverse
- voltage is less than 40V, SwitcherCAD selects a Schottky
- diode with a forward voltage drop of 0.5V. Otherwise, a
- silicon diode is chosen, with a forward voltage drop of
- 0.8V.
- <CkHz_kGs,0
- I. Core loss constant (C)--This and the next three constants
- are used to describe inductor core material for calculating
- core loss. Appendix E describes how these constants are
- calculated. SwitcherCAD inserts numbers for Type 52 powdered-iron
- material. Be extremely careful when changing these numbers
- because even small errors here can result in large errors
- in calculated core loss.
- <d,0
- I. Core loss frequency exponent (d)--See "Core loss constant,"
- above.
- <p,0
- I. Core loss flux density exponent (p)--See "Core loss
- constant," above.
- <U,0
- I. Core permeability (u)--See "Core loss constant," above.
- <PctCuL,0
- I. Enter copper loss (% of Pout)--SwitcherCAD uses this
- number to calculate the maximum inductor series resistance
- needed to achieve the specified power loss at maximum load
- current. This number can be increased to yield smaller inductors
- or decreased for greater efficiency. If peak load current
- is significantly higher than normal load current, but the
- peak is of short duration (<10s), consider using a smaller
- inductor with higher resistance. Be careful to avoid saturation
- at peak load currents. Short-circuit conditions may cause
- destructive overheating in small inductors, so make informed
- decisions in this regard.
- <ESRL,0
- O. Inductor resistance for copper loss--Calculated based
- on copper loss, see above.
- <PctCLsug,0
- O. Suggested core loss--SwitcherCAD selects a core loss
- based upon maximum output power. The suggested core loss
- varies from 5% at 1 watt and below to 2% at ten watts and
- above. SwitcherCAD computes a minimum value of inductance
- to achieve this loss, using maximum input voltage, where
- core loss is highest, and type-52 powered iron material.
- See Appendix E for details.
- <PctCL,0
- I. Enter desired core loss--If SwitcherCAD's selection
- for core loss (above) is unacceptable, change it here. SwitcherCAD
- uses this value for calculations.
- <LminCoreVinH,0
- O. Min inductor needed for core loss--See "Suggested core
- loss," above.
- <C65,0
- O. Min inductor needed for output power--SwitcherCAD computes
- the minimum value needed at full load to ensure that switch-current
- rating is not exceeded. For conservative designs, a 40%
- "fudge factor" has been added to the suggested inductance
- because the inductor's permeability changes with dc current
- levels. Maximum input voltage is used in the calculation
- because that is where peak inductor current is highest.
- The calculated value of inductance will often be tantalizing
- low, but may result in excessive core loss. A practical
- value will normally be somewhat higher to reduce core loss,
- avoid large switch currents, provide guardbands, etc.
- <PLSug,0
- O. Suggested inductor--SwitcherCAD selects the larger
- of the two inductors above to meet both switch-current and
- core-loss requirements.
- <PL,0
- I. Enter chosen inductor-SwitcherCAD will initially use
- a value chosen from the database that meets or exceeds both
- the suggested inductance value and the copper-loss requirement.
- If the database does not contain an appropriate value, the
- program selects a value of 1,000,000mH. The user may change
- the value at will. SwitcherCAD uses this value for actual
- operating condition calculations.
- <PLRsel,0
- I. Enter inductor series resistance--SwitcherCAD initially
- enters the dc resistance of the inductor chosen above. If
- the program cannot find an appropriate inductor in the database
- (see above), it selects a inductor series resistance of
- 0.
- <C158,0
- O. Operating mode at full load current--"Cont" or "Discont"
- indicates whether the regulator is in continuous or discontinuous
- mode at full load current.
- <DCvar1,0
- O. Duty cycle--SwitcherCAD calculates operating conditions,
- including duty cycle, at minimum input voltage. Duty cycles
- above 50% will affect maximum available load current when
- using current-mode switchers, such as the LT1070/LT1170
- families.
- <IswMaxVinL,0
- O. Max rated switch current at this duty cycle--See above.
- Maximum available switch current drops about 0.67% for each
- 1% increase in duty cycle above 50% for the LT1070/LT1170
- family regulators.
- <ILpkVinL,0
- O. Peak inductor/switch current--This current must be
- lower than the maximum-rated switch-current limit (see above)
- in order to ensure that the IC is being operated within
- specifications.
- <Icrit,0
- O. Output current at crossover--SwitcherCAD calculates
- the load current at which the regulator is operating at
- the boundary between continuous and discontinuous modes.
- At high input voltage, the regulator will shift to continuous
- mode at higher load currents. Unless transient response
- is critical, shifting to discontinuous mode does not affect
- the performance of the regulator.
- <C163,0
- O. Is max switch current exceeded?--Peak switch current
- is compared to maximum-rated switch current at the operating
- duty cycle (see above) to ensure that the IC is being operated
- within its specifications. If the rated switch-current limit
- is exceeded, a "Yes" is displayed here. If this occurs,
- a larger inductor value or an IC with a higher switch current
- rating must be used.
- <MaxDCe,0
- O. Is max duty cycle exceeded?--If the IC's maximum duty
- cycle has been exceeded, a "Yes" is displayed here. LTC
- switchers have a maximum duty cycle of 80%-90% depending
- on the particular part type. Maximum duty cycle limits minimum
- input voltage for the regulator. Refer to Table 3.2.2 for
- the ICs maximum duty cycle rating.
- <ILRMSVinL,0
- O. RMS inductor current--The inductor's RMS current is
- usually slightly higher than its average current. The inductor's
- RMS current and its desired copper loss are used to determine
- wire size. Worst-case RMS current occurs at maximum input
- voltage.
- <ILpkVinL,0
- O. Peak inductor current--The selected inductor must not
- saturate at this current level.
- <ILIppVinL,0
- O. P-P inductor ripple current--Peak-to-peak inductor
- current is determined by switching frequency, input voltage,
- and inductance value. It determines inductor core loss.
- Larger value inductors will improve core loss but will be
- physically larger and more expensive. Worst-case core loss
- occurs at the maximum input voltage.
- <C239,0
- O. Inductor V*us product--This is the product of voltage
- across an inductor and the time it is present. This product
- determines inductor ripple current, and therefore core loss.
- Inductor manufacturers often specify maximum volt'microsecond
- (V*us) products for their inductors to avoid excess heating
- due to core loss. This parameter is specified by the manufacturer
- at a particular frequency and the maximum limit must be
- adjusted for other frequencies.
- <ICRMSVinL,0
- O. Input capacitor RMS ripple current--This is an extremely
- important parameter because it determines the physical size
- of the input capacitor, which may be one of the largest
- components in the regulator. Worst-case RMS capacitor current
- does not occur at the minimum input voltage. To "worst case"
- you must increase the minimum input voltage to 0.2(Vout).
-
- SwitcherCAD will select multiple capacitors from the
- database if the input capacitor's RMS ripple current exceeds
- the maximum ripple-current rating of the capacitors in the
- database. Paralleling allows sharing of the ripple current
- between capacitors. See Appendix A for further details.
- <ICESRsel,0
- I. Enter input capacitor ESR--This value is used to calculate
- power loss in the input capacitor for efficiency calculations.
- If the database does not contain an appropriate filter capacitor,
- the program selects an ESR of 0.
- <ICValsel,0
- I. Enter input capacitor value--The actual value of the
- input capacitor in microfarads is not important because
- the capacitor is purely resistive at switching frequencies.
- SwitcherCAD uses this value simply for the parts list printout.
- If the database does not contain an appropriate value, the
- program selects a value of 1,000,000mF.
- <OCRMSVinL,0
- O. Output capacitor RMS ripple current--Ripple current
- in the output capacitor is much lower than in the input
- capacitor because it is filtered by the inductor. The output
- capacitor size may be determined by ripple current, but
- is often increased above this size to meet the output-ripple
- voltage specification.
- <OCESRmax,0
- O. Output-capacitor ESR for ripple voltage--This is the
- ESR (effective series resistance) needed in the output capacitor
- to meet the ripple voltage specification without requiring
- an additional output filter. For low output-ripple specifications,
- the ESR may be unreasonably low and a filter will be needed.
- Keep in mind that electrolytic capacitor ESR is very temperature
- dependent, increasing dramatically at low temperatures.
- <OCESRsel,0
- I. Enter output-capacitor ESR--Actual ESR of the chosen
- output capacitor can be entered here. If the database does
- not contain an appropriate value, the program selects an
- ESR of 0.
- <OCValsel,0
- I. Enter output capacitor value--The actual value of the
- output capacitor in microfarads is not important, because
- the capacitor is assumed to be purely resistive at switching
- frequencies. SwitcherCAD uses this value simply for the
- parts list printout. If the database does not contain an
- appropriate value, the program selects a value of 1,000,000mF.
- Also, this value will be the sum of all capacitors if SwitcherCAD
- selects multiple capacitors to meet the RMS ripple current
- requirement (see parts list printout).
- <VoppVinLvar1,0
- O. Output ripple (p-p) without filter--Ripple voltage
- is calculated using the ESR from above. Calculations are
- done at minimum input voltage, which is not the worst-case
- condition. To "worst case," you must increase the minimum
- input voltage to maximum input voltage. Don't forget that
- capacitor ESR increases significantly at low temperatures.
- <OutFilterReq,0
- O. Is an output filter required?--The output-ripple voltage
- limit is compared to the output ripple without a filter
- (see above) and if the output-ripple voltage limit is exceeded,
- a "Yes" is displayed here.
- <FilterAtt,0
- O. Filter attenuation ratio needed--If an output filter
- is needed, SwitcherCAD divides the unfiltered output ripple
- by the specified output voltage ripple to obtain the required
- attenuation.
- <FCCdata,0
- O. Suggested Filter Capacitance from database--SwitcherCAD
- selects a filter capacitor using the formula 40uF(IOutMax + 0.5). This
- formula is a rule of thumb used by LTC and represents a compromise
- between capacitor size and regulator transient response.
- The capacitance is used only for calculating the filter's
- resonant frequency.
- <FCC,0
- I. Enter Filter Capacitance --SwitcherCAD enters the
- selected database capacitor here (see above). This value can be
- changed if an alternate capacitor is selected. The
- capacitance value is used only for calculating the filter's
- resonant frequency.
- <FCESRdata,0
- O. Enter filter capacitor ESR--SwitcherCAD enters the
- chosen capacitor's ESR (see above). For sudden changes in
- load current the ESR of this capacitor allows the output
- voltage to shift. If the output voltage variation is unacceptable,
- then a capacitor with lower ESR should be chosen. Refer
- to the LC output filter section for further details.
- <FCESRsel1,0
- I. Enter filter capacitor ESR--SwitcherCAD enters the
- selected database capacitor ESR here (see above). This value can be
- changed if an alternate capacitor is selected.
- <FLmin,0
- O. L needed for output ripple--This is the inductance
- value required to obtain the calculated filter attenuation.
- Rod- or drum-shaped inductors may be substituted for more
- expensive toroids in the LC output filter, because ripple
- current is usually low enough to avoid magnetic-field radiation
- problems.
- <FLsel,0
- I. Enter actual L selected--SwitcherCAD selects the smallest
- inductor in the database that has the required inductance
- and is rated to handle full load current.
- <C193,0
- O. Output ripple voltage after filter--Actual output ripple
- is calculated using the LC filter capacitor ESR and the
- inductance selected above.
- <C195,0
- O. Resonant frequency of filter--This frequency is calculated
- to allow comparison to the frequencies of dynamic loads.
- At the resonant frequency, the filter's output impedance
- is at its maximum.
- <C193,4
- O. Output ripple voltage after filter--Actual output ripple
- is calculated using the LC filter capacitor ESR and the
- inductance selected above.
- <C195,4
- O. Resonant frequency of filter--This frequency is calculated
- to allow comparison to the frequencies of dynamic loads.
- At the resonant frequency, the filter's output impedance
- is at its maximum.
- <IpkVinL,0
- O. Peak switch current--transferred from a previous line
- and displayed here for informational purposes.
- <IswAvgVinL,0
- O. Average switch current during on-time--The worst-case
- condition occurs at the minimum input voltage.
- <PIC,0
- O. Power dissipated in IC--This is the total power dissipated
- in the IC, including power from quiescent current, switch-on
- voltage, switch rise and fall times, and the switch driver.
- For the LT1074/LT1076 family, the worst-case condition normally
- occurs at the minimum input voltage, because switch-conduction
- losses dominate IC dissipation. At higher input voltages
- switch ac loss can become significant for the LT1074/LT1076
- family.
- <TjICMax,0
- O. Maximum-rated IC junction temperature--Transferred
- from the Design Specification screen.
- <ThetaJAIC,0
- I. Thermal resistance of IC JA--Junction-to-ambient thermal
- resistance is transferred from the database. No external
- heatsink is assumed.
- <ThetaJCIC,0
- I. Thermal resistance of IC JC--Junction-to-case thermal
- resistance is transferred from the database.
- <C209,0
- O. Is an IC heatsink required?--IC junction temperature
- is calculated assuming no external heatsink. If the maximum
- junction temperature is exceeded, a "Yes" is displayed here
- and a heat sink must be added in order to meet the IC's
- maximum junction-temperature requirement.
- <RICThetaCA,0
- O. Max thermal resistance of IC heatsink--If a heatsink
- is required, SwitcherCAD calculates the heatsink thermal
- resistance using IC power dissipation and junction-to-case
- thermal resistance. This heatsink is the bare minimum required
- for reliable operation, and will result in the IC operating
- at its maximum-rated junction temperature. We strongly recommend
- that a larger heatsink be used if the regulator is expected
- to operate at maximum load current for extended periods.
- <ThetaCAICHS,0
- I. Enter thermal resistance of heatsink--The value calculated
- above is initially displayed here, but the user should enter
- the actual value for the selected heatsink.
- <TIC,0
- O. IC temperature at max ambient temperature--IC-junction
- temperature is calculated using the actual heatsink thermal
- resistance entered above.
- <IdAvgVinL,0
- O. Average diode current--For the buck topology, the average
- diode current is less than the output current. This current
- is at its maximum at high input voltage, not at minimum
- input voltage where SwitcherCAD calculates operating conditions.
- The user should increase minimum input voltage to the maximum
- figure to check worst-case diode current. SwitcherCAD selects
- the minimum current rating of the diode by adding the selected
- IC's switch-current rating to the output current and dividing
- the result by two as a compromise between normal and short
- circuit conditions.
- <C215,4
- O. Average diode current--For the buck topology, the average
- diode current is less than the output current. This current
- is at its maximum at high input voltage, not at minimum
- input voltage where SwitcherCAD calculates operating conditions.
- The user should increase minimum input voltage to the maximum
- figure to check worst-case diode current. SwitcherCAD selects
- the minimum current rating of the diode by adding the selected
- IC's switch-current rating to the output current and dividing
- the result by two as a compromise between normal and short
- circuit conditions.
- <IdpkVinL,0
- O. Peak diode current--Peak diode current is the sum of
- output current and one-half of the peak-to-peak inductor
- ripple current. This is included primarily for informational
- purposes.
- <IdAvgOnVinL,0
- O. Average diode current during on-time--For this topology,
- it is equal to the output current. "On-time" refers to the
- period when the diode is conducting, rather than to switch-on
- time. The worst case condition occurs at the maximum input
- voltage.
- <C217,4
- O. Average diode current during on-time--For this topology,
- it is equal to the output current. "On-time" refers to the
- period when the diode is conducting, rather than to switch-on
- time. The worst case condition occurs at the maximum input
- voltage.
- <IdVrmaxVinH,0
- O. Max diode reverse voltage @VinH--For this topology
- it is equal to the maximum input voltage.
- <C221,0
- O. Suggested diode type--If the diode's maximum reverse
- voltage is less than 40V SwitcherCAD selects a Schottky
- diode with a forward voltage drop of 0.5V. Otherwise, a
- silicon diode is chosen with a forward voltage drop of 0.8V.
- <Vf,0
- I. Diode forward voltage for thermal calc--The forward
- voltage drop of most diodes operating at high current densities
- decreases as ambient temperature is increased, at a rate
- of approximately -1mV/oC. To do a "worst-case" analysis
- of a diode's junction temperature, use the actual diode
- forward voltage drop at the maximum operating temperature;
- otherwise the calculated temperature will be artificially
- high. Enter a number here which represents the diode's high-temperature
- forward voltage at a current equal to the output current.
- Refer to Appendix D for further details.
- <Trr,0
- I. Diode reverse recovery time--If a Schottky diode is
- chosen, the recovery time is assumed to be zero. Otherwise,
- for a silicon diode, SwitcherCAD enters the value from its
- database for the chosen diode.
- <Pdiod,0
- O. Power dissipated in diode--This is the sum of forward
- losses and reverse-recovery losses. SwitcherCAD assumes
- that all reverse-recovery loses are dissipated in the diode,
- whereas in actual operation, some of the losses may be transferred
- to the IC. In SwitcherCAD, the worst-case diode dissipation
- occurs at the maximum input voltage.
- <TjDMax,0
- O. Max rated diode junction temperature--Transferred from
- the Design Specification screen.
- <ThetaJAD,0
- I. Thermal resistance of diode JA--This number is transferred
- from the database and assumes no heatsink. Enter the appropriate
- figure if the diode type is changed.
- <ThetaJCD,0
- I. Thermal resistance of diode JC--This number is transferred
- from the database and assumes no heatsink. Enter the appropriate
- figure if the diode type is changed.
- <C230,0
- O. Is a diode heatsink required?--Diode junction temperature
- is calculated assuming no external heatsink. If the maximum
- junction temperature is exceeded, a "Yes" is displayed here
- and a heatsink must be added in order to meet the diode's
- maximum junction-temperature requirement. Diode thermal
- resistance is critically dependent on mounting technique,
- especially for axial-lead diodes. Some manufacturers unrealistically
- assume ideal mounting conditions when specifying diode thermal
- resistance. Always consult the diode data sheet carefully
- before committing to a diode type and/or mounting procedure.
- <RDThetaCA,0
- O. Maximum thermal resistance of diode heatsink--If a
- heatsink is required SwitcherCAD enters the maximum thermal
- resistance based on maximum ambient temperature and junction-to-case
- thermal resistance. In buck converters, it is sometimes
- convenient for the diode and IC to share a heatsink, because
- power shifts from one to the other as the input voltage
- varies, and they are never dissipate the most heat at the
- same time. If you do this, take care to maintain electrical
- isolation.
- <ThetaCADHS,0
- I. Enter thermal resistance of diode heatsink--The value
- calculated above is initially displayed here, but the user
- should enter the actual value for the selected heatsink.
- <TD,0
- O. Diode temperature at maximum ambient temperature--The
- diode temperature is calculated at minimum input voltage,
- using the actual value for the heatsink entered in the previous
- line.
- <Dummy2
- (Positive-to-Negative Buck-Boost and Negative-to-Positive
- Buck-Boost)
-
- <vout,2
- I. Main Output Voltage--This value is transferred from
- the Design Specification screen, but you can change it here
- if you wish.
- <vinmin,2
- I. Minimum input voltage--This value is transferred from
- the Design Specification screen. You should definitely change
- the minimum input voltage as part of the design procedure,
- because SwitcherCAD calculates detailed operating conditions
- only at minimum input voltage. This was done because, for
- many topologies, minimum input voltage represents a worst-case
- current condition for most of the components. In a buck-boost
- converter, switch, diode, inductor and input and output
- filter capacitor dissipation are highest at low Vin. Ac
- losses in the IC switch and diode are highest at the maximum
- input voltage Refer to Table 5.2.1 for worst-case operating
- conditions for each power component.
- <vinnom,2
- I. Nominal input voltage--This input was originally included
- in SwitcherCAD as a condition for calculating efficiency.
- It was dropped from use when the program run time became
- too long, but remains available for future use.
- <vinmax,2
- I. Maximum input voltage--Maximum input voltage is used
- only to calculate worst-case voltage conditions for the
- IC, catch diode, and input capacitor.
- <ioutmin,2
- I. Minimum load current--This parameter is not used in
- the buck-boost converter program. All buck-boost designs
- supported by SwitcherCAD operate down to zero load current.
- They will begin to operate in discontinuous mode when load
- current drops low enough, and SwitcherCAD calculates this
- point for reference.
- <ioutnom,2
- I. Nominal load current--Not used. See "Nominal input
- voltage."
- <ioutmax,2
- I. Maximum load current--SwitcherCAD calculates operating
- conditions at maximum load current only, so this parameter
- can be modified to observe the effects of load changes on
- various parameters.
- <DVopp,2
- I. Output-ripple voltage--Ripple voltage is specified
- by the user, and SwitcherCAD tries to create a design which
- meets this specification without using an additional output
- filter. However, If SwitcherCAD decides that the output
- capacitor would be unreasonably large, it adds an output
- filter and computes values to meet the ripple specification.
- The user should carefully examine the resulting design to
- see if human intelligence judicially applied could shift
- inductor, capacitor, and frequency values to meet the ripple
- specification more effectively or economically. Many times,
- a low ripple voltage is rather arbitrarily chosen, and a
- little hard-nosed investigation will show that the load
- will actually tolerate more ripple. If this eliminates the
- need for the additional filter, everyone wins.
- <tamax,2
- I. Max ambient temperature--This parameter is used to
- calculate the amount of heatsinking required for the IC,
- catch diode, and filter capacitors. Remember that SwitcherCAD
- calculates the minimum amount of heatsinking required to
- keep junction temperature below maximum specification. Conservative
- design suggests some guardbanding here.
- When selecting filter capacitors, SwitcherCAD assumes
- maximum ambient temperature and a 20,000 hour required lifetime.
- If SwitcherCAD cannot find a filter capacitor in its database
- to satisfy the lifetime requirement, it will default to
- a 1,000,000mF capacitor. The database contains aluminum
- electrolytic capacitors rated at 105°C. If SwitcherCAD does
- not find a suitable capacitor, then you should select an
- alternate capacitor technology (e.g., Sanyo OS-CON's), use
- paralleled units, or lower the lifetime requirement and
- use the equation in Appendix A to determine the proper filter
- capacitor.
- <VswM,2
- I. Maximum-rated switch voltage--SwitcherCAD enters a
- value from the database for the IC it has selected. This
- can be altered for special purposes, but if it is increased
- the resulting design may violate LTC's data-sheet specifications.
- It is the user's responsibility to ensure that the IC is
- not subjected to over-voltage conditions.
- <Ip,2
- I. Rated switch current--SwitcherCAD enters a value from
- the database for the IC it has selected. The LT1070/LT1170
- family current-mode ICs have switch-current ratings that
- decrease linearly for duty cycles above 50%. SwitcherCAD
- recomputes the maximum switch-current rating for the actual
- operating duty cycle to ensure that switch-current ratings
- are not exceeded. If this parameter is increased, SwitcherCAD
- may generate a design that exceeds data-sheet limits. Please
- be responsible, folks.
- <Rsw,2
- I. Switch on resistance--SwitcherCAD enters a value from
- the database for the IC it has selected, but to give more
- realistic results for efficiency, etc., it uses a value
- which may be slightly less than the worst-case-over-temperature
- specification.
- <Vs,2
- I. Switch offset voltage loss--SwitcherCAD enters a value
- from the database for the IC it has selected. This parameter
- is the extrapolated voltage drop across the switch at zero
- switch current. It is zero for ICs in the LT1070/LT1170
- family, which use saturating switch designs. Emitter-follower
- switches like those used in the LT1074 and LT1076 will have
- a value of 0.5V to 1.5V.
- <Fkhz,2
- I. Switching frequency--SwitcherCAD enters a value from
- the database for the IC it has selected. This parameter
- can be altered to check the effects of worst-case variations
- in frequency. Lower frequencies will increase peak device
- current levels, and higher frequencies will increase ac
- witching losses.
- <DCmax,2
- I. Maximum duty cycle--SwitcherCAD enters a value from
- the database for the IC it has selected. This parameter
- may limit minimum input voltage.
- <Vd,2
- I. Diode forward voltage used for calculations--To keep
- SwitcherCAD equations manageable, diode forward voltage
- is treated as a constant. This is reasonable if the value
- chosen represents the full-load condition. At lighter loads,
- efficiency will appear slightly lower, but if this is important,
- a new number can be inserted. If the diode's maximum reverse
- voltage is less than 40V, SwitcherCAD selects a Schottky
- diode with a forward voltage drop of 0.5V. Otherwise, a
- silicon diode is chosen, with a forward voltage drop of
- 0.8V.
- <CkHz_kGs,2
- I. Core loss constant (C)--This and the next three constants
- are used to describe inductor core material for calculating
- core loss. Appendix E describes how these constants are
- calculated. SwitcherCAD inserts numbers for Type 52 powdered-iron
- material. Be extremely careful when changing these numbers
- because even small errors here can result in large errors
- in calculated core loss.
- <d,2
- I. Core loss frequency exponent (d)--See "Core loss constant,"
- above.
- <p,2
- I. Core loss flux density exponent (p)--See "Core loss
- constant," above.
- <U,2
- I. Core permeability (u)--See "Core loss constant," above.
- <PctCuL,2
- I. Enter copper loss (% of Pout)--SwitcherCAD uses this
- number to calculate the maximum inductor series resistance
- needed to achieve the specified power loss at maximum load
- current. This number can be increased to yield smaller inductors
- or decreased for greater efficiency. If peak load current
- is significantly higher than normal load current, but the
- peak is of short duration (<10s), consider using a smaller
- inductor with higher resistance, but be careful to avoid
- saturation at peak load currents. Short-circuit conditions
- may cause destructive overheating in small inductors, so
- make informed decisions in this regard.
- <ESRL,2
- O. Inductor resistance for copper loss--Calculated based
- on copper loss, see above.
- <PctCLsug,2
- O. Suggested core loss--SwitcherCAD selects a core loss
- based upon maximum output power. The suggested core loss
- varies from 5% at 1 watt and below to 2% at ten watts and
- above. It then computes a minimum value of inductance to
- achieve this loss, using maximum input voltage, where core
- loss is highest, and type 52 powdered iron material. See
- Appendix E for details.
- <PctCL,2
- I. Enter desired core loss--If SwitcherCAD's selection
- for core loss (above) is unacceptable, change it here. SwitcherCAD
- uses this value for calculations.
- <LminCoreVinH,2
- O. Min inductor needed for core loss--See Suggested core
- loss (above).
- <C76,2
- O. Min inductor needed for output power--SwitcherCAD computes
- the minimum value needed at full load to ensure that switch-current
- rating is not exceeded. For conservative designs, a 40%
- "fudge factor" has been added to the suggested inductance
- because the inductor's permeability changes with dc current
- levels. Minimum input voltage is used in the calculation
- because that is where peak inductor current is highest.
- The calculated value of inductance will often be tantalizing
- low, but may result in excessive core loss. A practical
- value will normally be somewhat higher to reduce core loss,
- avoid large switch currents, provide guardbands, etc.
- <C77,6
- O. Min inductor needed for output power--SwitcherCAD computes
- the minimum value needed at full load to ensure that switch-current
- rating is not exceeded. For conservative designs, a 40%
- "fudge factor" has been added to the suggested inductance
- because the inductor's permeability changes with dc current
- levels. Minimum input voltage is used in the calculation
- because that is where peak inductor current is highest.
- The calculated value of inductance will often be tantalizing
- low, but may result in excessive core loss. A practical
- value will normally be somewhat higher to reduce core loss,
- avoid large switch currents, provide guardbands, etc.
- <PLSug,2
- O. Suggested inductor--SwitcherCAD selects the larger
- of the two inductors above to meet both switch-current and
- core-loss requirements.
- <PL,2
- I. Enter chosen inductor-SwitcherCAD will initially use
- a value chosen from the database that meets or exceeds both
- the suggested inductance value and the copper-loss requirement.
- If the database does not contain an appropriate value, the
- program selects a value of 1,000,000mH. The user may change
- the value at will. SwitcherCAD uses this value for actual
- operating condition calculations.
- <PLRsel,2
- I. Enter inductor series resistance--SwitcherCAD initially
- enters the dc resistance of the inductor chosen above. If
- the program cannot find an appropriate inductor in the database
- (see above), it selects a inductor series resistance of
- 0.
- <C181,2
- O. Operating mode at full load current--"Cont" or "Discont"
- indicates whether the regulator is in continuous or discontinuous
- mode at full load current.
- <DCvar1,2
- O. Duty cycle--SwitcherCAD calculates operating conditions,
- including duty cycle, at minimum input voltage. Duty cycles
- above 50% will affect maximum available load current when
- using current-mode switchers, such as the LT1070/LT1170
- family.
- <IswMaxVinL,2
- O. Max rated switch current at this duty cycle--See above.
- Maximum available switch current drops about 0.67% for each
- 1% increase in duty cycle above 50% for the LT1070/LT1170
- family regulators.
- <ILpkVinL,2
- O. Peak inductor/switch current--This current must be
- lower than the maximum-rated switch-current limit (see above)
- in order to ensure that the IC is being operated within
- specifications. The peak switch current can be much higher
- than the output current with low values of Vin.
- <Icrit,2
- O. Output current at crossover--SwitcherCAD calculates
- the load current at which the regulator is operating at
- the boundary between continuous and discontinuous modes.
- At high input voltage, the regulator will shift to continuous
- mode at higher load currents. Unless transient response
- is critical, shifting to discontinuous mode does not affect
- the performance of the regulator.
- <C186,2
- O. Is max switch current exceeded?--Peak switch current
- is compared to maximum-rated switch current at the operating
- duty cycle (see above) to ensure that the IC is being operated
- within its specifications. If the rated switch-current limit
- is exceeded, a "Yes" is displayed here. If this occurs,
- a larger inductor value or an IC with a higher switch current
- rating must be used. The peak switch current can be much
- higher than the output current with low values of Vin.
- <MaxDCe,2
- O. Is max duty cycle exceeded?--If the IC's maximum duty
- cycle has been exceeded, a "Yes" is displayed here. LTC
- switchers have a maximum duty cycle of 80%-90% depending
- on the particular part type. Maximum duty cycle limits minimum
- input voltage for the regulator. Refer to Table 3.3.2 for
- the ICs maximum duty cycle rating.
- Inductor Operating Conditions
- <ILRMSVinL,2
- O. RMS inductor current--The inductor's RMS current is
- usually slightly higher than its average current. The inductor's
- RMS current and its desired copper loss are used to determine
- wire size. Worst-case RMS current occurs at minimum input
- voltage.
- <ILpkVinL,2
- O. Peak inductor current--The selected inductor must not
- saturate at this current level.
- <ILIppVinL,2
- O. P-P inductor ripple current--Peak-to-peak inductor
- current is determined by switching frequency, input voltage,
- and inductance value. It determines inductor core loss.
- Larger value inductors will improve core loss but will be
- physically larger and more expensive. Worst-case core loss
- occurs at the maximum input voltage.
- <C259,2
- O. Inductor V*us product--This is the product of voltage
- across an inductor and the time it is present. This product
- determines inductor ripple current, and therefore core loss.
- Inductor manufacturers often specify maximum volt'microsecond
- (V*us) product for their inductors to avoid excess heating
- due to core loss. This parameter is specified by the manufacturer
- at a particular frequency and the maximum limit must be
- adjusted for other frequencies.
- <ICRMSVinL,2
- O. Input capacitor RMS ripple current--This is an extremely
- important parameter because it determines the physical size
- of the input capacitor, which may be one of the largest
- components in the regulator. Worst case RMS capacitor current
- occurs at the minimum input voltage.
- SwitcherCAD will select multiple capacitors from the
- database if the input capacitor's RMS ripple current exceeds
- the maximum ripple-current rating of the capacitors in the
- database. Paralleling allows sharing of the ripple current
- between capacitors. See Appendix A for further details.
- <ICESRsel,2
- I. Enter input capacitor ESR--This value is used to calculate
- power loss in the input capacitor for efficiency calculations.
- If the database does not contain an appropriate filter capacitor,
- the program selects an ESR of 0.
- <ICValsel,2
- I. Enter input capacitor value--The actual value of the
- input capacitor in microfarads is not important, because
- the capacitor is purely resistive at switching frequencies.
- SwitcherCAD uses this value simply for the parts list printout.
- If the database does not contain an appropriate value, the
- program selects a value of 1,000,000uF.
- <OCRMSVinL,2
- O. Output capacitor RMS ripple current--This is an extremely
- important parameter because it determines the physical size
- of the output capacitor, which may be one of the largest
- components in the regulator. Worst case output capacitor
- RMS ripple current occurs at the minimum input voltage.
-
- SwitcherCAD will select multiple capacitors from the
- database if the output capacitor's RMS ripple current exceeds
- the maximum ripple-current rating of the capacitors in the
- database. Paralleling allows sharing of the ripple current
- between capacitors. See Appendix A for further details.
- <OCESRmax,2
- O. Output-capacitor ESR for ripple voltage--This is the
- ESR (effective series resistance) needed in the output capacitor
- to meet the ripple voltage specification without requiring
- an additional output filter. For low output-ripple specifications,
- the ESR may be unreasonably low and a filter will be needed.
- Keep in mind that electrolytic capacitor ESR is very temperature
- dependent, increasing dramatically at low temperatures.
- <OCESRsel,2
- I. Enter output-capacitor ESR--Actual ESR of the chosen
- output capacitor can be entered here. If the database does
- not contain an appropriate value, the program selects an
- ESR of 0.
- <OCValsel,2
- I. Enter output capacitor value--The actual value of the
- output capacitor in microfarads is not important, because
- the capacitor is assumed to be purely resistive at switching
- frequencies. SwitcherCAD uses this value simply for the
- parts list printout. If the database does not contain an
- appropriate value, the program selects a value of 1,000,000uF.
- Also, this value will be the sum of all capacitors if SwitcherCAD
- selects multiple capacitors to meet the RMS ripple current
- requirement (See parts list printout).
- <VoppVinLvar1,2
- O. Output ripple (p-p) without filter--Ripple voltage
- is calculated using the ESR from above. Calculations are
- done at minimum input voltage, which is the worst-case condition
- for output ripple in this topology. Don't forget that capacitor
- ESR increases significantly at low temperatures.
- <OutFilterReq,2
- O. Is an output filter required?--The output-ripple voltage
- limit is compared to the output ripple without a filter
- (see above) and if the output-ripple voltage limit is exceeded,
- a "Yes" is displayed here.
- <FilterAtt,2
- O. Filter attenuation ratio needed--If an output filter
- is needed, SwitcherCAD divides the unfiltered output ripple
- by the specified output voltage ripple to obtain the required
- attenuation.
- <FCCdata,2
- O. Suggested Filter Capacitance from database--SwitcherCAD
- selects a filter capacitor using the formula 40uF(IOutMax + 0.5). This
- formula is a rule of thumb used by LTC and represents a compromise
- between capacitor size and regulator transient response.
- The capacitance is used only for calculating the filter's
- resonant frequency.
- <FCC,2
- I. Enter Filter Capacitance --SwitcherCAD enters the
- selected database capacitor here (see above). This value can be
- changed if an alternate capacitor is selected. The
- capacitance value is used only for calculating the filter's
- resonant frequency.
- <FCESRdata,2
- O. Enter filter capacitor ESR--SwitcherCAD enters the
- chosen capacitor's ESR (see above). For sudden changes in
- load current the ESR of this capacitor allows the output
- voltage to shift. If the output voltage variation is unacceptable,
- then a capacitor with lower ESR should be chosen. Refer
- to the LC output filter section for further details.
- <FCESRsel1,2
- I. Enter filter capacitor ESR--SwitcherCAD enters the
- selected database capacitor ESR here (see above). This value can be
- changed if an alternate capacitor is selected.
- <FLmin,2
- O. L needed for output ripple--This is the inductance
- value required to obtain the calculated filter attenuation.
- Rod- or drum-shaped inductors may be substituted for more
- expensive toroids in the LC output filter, because ripple
- current is usually low enough to avoid magnetic-field radiation
- problems.
- <FLsel,2
- I. Enter actual L selected--SwitcherCAD selects the smallest
- inductor in the database that has the required inductance
- and is rated to handle full load current.
- <C216,2
- O. Output ripple voltage after filter--Actual output ripple
- is calculated using the LC filter capacitor ESR and the
- inductance selected above.
- <C218,2
- O. Resonant frequency of filter--This frequency is calculated
- to allow comparison to the frequencies of dynamic loads.
- At the resonant frequency, the filter's output impedance
- is at its maximum.
- <C216,6
- O. Output ripple voltage after filter--Actual output ripple
- is calculated using the LC filter capacitor ESR and the
- inductance selected above.
- <C218,6
- O. Resonant frequency of filter--This frequency is calculated
- to allow comparison to the frequencies of dynamic loads.
- At the resonant frequency, the filter's output impedance
- is at its maximum.
- <IpkVinL,2
- O. Peak switch current--transferred from a previous line
- and displayed here for informational purposes.
- <IswAvgVinL,2
- O. Average switch current during on-time--The worst-case
- condition occurs at the minimum input voltage.
- <PIC,2
- O. Power dissipated in IC--This is the total power dissipated
- in the IC, including power from quiescent current, switch-on
- voltage, switch rise and fall times, and the switch driver.
- The worst-case condition normally occurs at the minimum
- input voltage, because switch-conduction usually losses
- dominate IC dissipation. At maximum input voltage the ac
- loss can become significant for the LT1074 family.
- <TjICMax,2
- O. Maximum-rated IC junction temperature--Transferred
- from the Design Specification screen.
- <ThetaJAIC,2
- I. Thermal resistance of IC JA--Junction-to-ambient thermal
- resistance is transferred from the database. No external
- heatsink is assumed.
- <ThetaJCIC,2
- I. Thermal resistance of IC JC--Junction-to-case thermal
- resistance is transferred from the database.
- <C231,2
- O. Is an IC heatsink required?--IC junction temperature
- is calculated assuming no external heatsink. If the maximum
- junction temperature is exceeded, a "Yes" is displayed here
- and a heatsink must be added in order to meet the IC's maximum
- junction-temperature requirement.
- <RICThetaCA,2
- O. Max thermal resistance of IC heatsink--If a heatsink
- is required, SwitcherCAD calculates the heatsink thermal
- resistance using IC power dissipation and junction-to-case
- thermal resistance. This heatsink is the bare minimum required
- for reliable operation, and will result in the IC operating
- at its maximum-rated junction temperature. We strongly recommend
- that a larger heatsink be used if the regulator is expected
- to operate at maximum load current for extended periods.
- <ThetaCAICHS,2
- I. Enter thermal resistance of heatsink--The value calculated
- above is initially displayed here, but the user should enter
- the actual value for the selected heatsink.
- <TIC,2
- O. IC temperature at max ambient temperature--IC-junction
- temperature is calculated using the actual heatsink thermal
- resistance entered above.
- <C237,2
- O. Average diode current--For this topology the average
- diode current is equal to the output current and independent
- of input voltage, but peak diode current (see below) can
- be many times higher.
- <IdpkVinL,2
- O. Peak diode current--Peak diode current is the sum of
- average current during switch on-time and one-half of the
- peak-to-peak inductor ripple current. This is included primarily
- for informational purposes.
- <C239,2
- O. Average diode current during on time--In this case,
- "on time" refers to the period when the diode is conducting,
- rather than to switch on-time. Diode current during this
- period can be much higher than load current, so caution
- must be used in selecting the diode. SwitcherCAD selects
- an output diode current rating by adding the average diode
- current during on-time to the output current and then dividing
- the result by two. The worst-case condition occurs at the
- minimum input voltage.
- <IdVrmaxVinH,2
- O. Max diode reverse voltage @VinH--For this topology
- it is equal to the maximum input voltage plus the output
- voltage.
- <C241,2
- O. Suggested diode type--If the diode's maximum reverse
- voltage is less than 40V SwitcherCAD selects a Schottky
- diode with a forward voltage drop of 0.5V. Otherwise, a
- silicon diode is chosen with a forward voltage drop of 0.8V.
- <Vf,2
- I. Diode forward voltage for thermal calc--The forward
- voltage drop of many diodes operating at high current densities
- decreases as ambient temperature is increased, at a rate
- of approximately -1mV/oC. To do a "worst-case" analysis
- of diode's junction temperature, use the actual diode forward
- voltage drop at the maximum operating temperature; otherwise
- the calculated temperature will be artificially high. Enter
- a number here which represents the diode's high-temperature
- forward voltage at a current equal to the average diode
- current during on-time.
- SwitcherCAD indicates that diode dissipation is independent
- of input voltage, because the program assumes a fixed value
- for the diode forward voltage and because average diode
- current is always equal to output current. Actually, diode
- dissipation will be somewhat lower at maximum input voltage,
- because peak diode current is lower and therefore Vf is
- lower. Refer to Appendix D for further details.
- <Trr,2
- I. Diode reverse recovery time--If a Schottky diode is
- chosen, the recovery time is assumed to be zero. Otherwise,
- for a silicon diode, SwitcherCAD enters the value from its
- database for the chosen diode.
- <Pdiod,2
- O. Power dissipated in diode--This is the sum of forward
- losses and reverse-recovery losses. SwitcherCAD assumes
- that all reverse-recovery loses are dissipated in the diode,
- whereas in actual operation, some of the losses may be transferred
- to the IC. In SwitcherCAD, schottky diode dissipation is
- independent of input voltage because the program assumes
- a constant forward voltage. It then multiplies this by the
- average current, which is always equal to output current.
- Reverse recovery losses are zero. With silicon diodes, forward
- losses are also treated as constant, but reverse recovery
- losses increase at high input voltages. In actual applications,
- both diode types show higher forward losses at low input
- voltages, because the average diode current during diode
- on time is higher and the real value for forward voltage
- increases.
- <TjDMax,2
- O. Max rated diode junction temperature--Transferred from
- the Design Specification screen.
- <ThetaJAD,2
- I. Thermal resistance of diode JA--This number is transferred
- from the database and assumes no heatsink. Enter the appropriate
- figure if the diode type is changed.
- <ThetaJCD,2
- I. Thermal resistance of diode JC--This number is transferred
- from the database. Enter the appropriate figure if the diode
- type is changed.
- <C250,2
- O. Is a diode heatsink required?--Diode junction temperature
- is calculated assuming no external heatsink. If the maximum
- junction temperature is exceeded, a "Yes" is displayed here
- and a heatsink must be added in order to meet the diode's
- maximum junction-temperature requirement. Diode thermal
- resistance is critically dependent on mounting technique,
- especially for axial-lead diodes. Some manufacturers unrealistically
- assume ideal mounting conditions when specifying diode thermal
- resistance. Always consult the diode data sheet carefully
- before committing to a diode type and/or mounting procedure.
- <RDThetaCA,2
- O. Maximum thermal resistance of diode heatsink--If a
- heatsink is required SwitcherCAD enters the maximum thermal
- resistance based on maximum ambient temperature and junction-to-case
- thermal resistance
- <ThetaCADHS,2
- I. Enter thermal resistance of diode heatsink--The value
- calculated above is initially displayed here, but the user
- should enter the actual value for the selected heatsink.
- <TD,2
- O. Diode temperature at maximum ambient temperature--Diode
- temperature is calculated at minimum input voltage, using
- the actual value for the heatsink entered in the previous
- line.
- <Dummy35.3 Boost (Positive Boost and Negative Boost)
-
- <vout,1
- I. Main Output Voltage--This value is transferred from
- the Design Specification screen, but you can change it here
- if you wish.
- <vinmin,1
- I. Minimum input voltage--This value is transferred from
- the Design Specification screen. You should definitely change
- the minimum input voltage as part of the design procedure,
- because SwitcherCAD calculates detailed operating conditions
- only at minimum input voltage. This was done because, for
- many topologies, minimum input voltage represents a worst-case
- current condition for most of the components. In a boost
- converter, switch, diode, and output capacitor dissipation
- are highest at low Vin, but input filter capacitor and inductor
- core losses are highest at Vin=0.5'(VOUT). Also, the IC
- and diode ac losses are highest at the maximum input voltage.
- Refer to Table 5.3.1 for worst-case operating conditions
- for each power component.
- <vinnom,1
- I. Nominal input voltage--This input was originally included
- in SwitcherCAD as a condition for calculating efficiency.
- It was dropped from use when the program run time became
- too long, but remains for future use.
- <vinmax,1
- I. Maximum input voltage--Maximum input voltage is used
- only to calculate worst-case voltage conditions for the
- IC and the input capacitor.
- <ioutmin,1
- I. Minimum load current--This parameter is not used in
- the boost converter program. All boost designs supported
- by SwitcherCAD operate down to zero load current. They will
- begin to operate in discontinuous mode when load current
- drops low enough, and SwitcherCAD calculates this point
- for reference.
- <ioutnom,1
- I. Nominal load current--Not used. See "Nominal input
- voltage."
- <ioutmax,1
- I. Maximum load current--SwitcherCAD calculates operating
- conditions at maximum load current only, so this parameter
- can be modified to observe the effects of load changes on
- various parameters.
- <DVopp,1
- I. Output ripple voltage--Ripple voltage is specified
- by the user, and SwitcherCAD tries to create a design which
- meets this specification without using an additional output
- filter. However, If SwitcherCAD decides that the output
- capacitor would be unreasonably large, it adds an output
- filter and computes values to meet the ripple specification.
- The user should carefully examine the resulting design to
- see if human intelligence judicially applied can shift inductor,
- capacitor, and frequency values to meet the ripple specification
- more effectively or economically. Many times, a low ripple
- voltage is rather arbitrarily chosen, and a little hard-nosed
- investigation will show that the load will actually tolerate
- more ripple. If this eliminates the need for the additional
- filter, everyone wins.
- <tamax,1
- I. Maximum ambient temperature--This parameter is used
- to calculate the amount of heatsinking required for the
- IC, catch diode, and filter capacitors. Remember that SwitcherCAD
- calculates the minimum amount of heatsinking required to
- keep junction temperature below maximum specification. Conservative
- design suggests some guardbanding here.
- When selecting capacitors, SwitcherCAD assumes maximum
- ambient temperature and a 20,000 hour required lifetime.
- If SwitcherCAD cannot find a filter capacitor in its database
- to satisfy the lifetime requirement, it will default to
- a 1,000,000mF capacitor. The database contains aluminum
- electrolytic capacitors rated at 105°C. If SwitcherCAD does
- not find a suitable capacitor, then you should select an
- alternate capacitor technology (e.g., Sanyo OS-CON's), use
- paralleled units, or lower the lifetime requirement and
- use the equation in Appendix A to determine the proper filter
- capacitor.
- <VswM,1
- I. Maximum-rated switch voltage--SwitcherCAD enters a
- value from the database for the IC it has selected. This
- can be altered for special purposes, but if it is increased
- the resulting design may violate LTC's data-sheet specifications.
- It is the user's responsibility to ensure that the IC is
- not subjected to over-voltage conditions.
- <Ip,1
- I. Rated switch current--SwitcherCAD enters a value from
- the database for the IC it has selected. The LT1070/LT1170
- family current-mode ICs have switch-current ratings that
- decrease linearly for duty cycles above 50%. SwitcherCAD
- recomputes the maximum switch-current rating for the actual
- operating duty cycle to ensure that switch-current ratings
- are not exceeded. If this parameter is increased, SwitcherCAD
- may generate a design that exceeds datasheet limits. Please
- be responsible, folks.
- <Rsw,1
- I. Switch on resistance--SwitcherCAD enters a value from
- the database for the IC it has selected, but to give more
- realistic results for efficiency, etc., it uses a value
- which may be slightly less than the worst-case-over-temperature
- specification.
- <Vs,1
- I. Switch offset voltage loss--SwitcherCAD enters a value
- from the database for the IC it has selected. This parameter
- is the extrapolated voltage drop across the switch at zero
- switch current. It is zero for IC's in the LT1070 family
- which use saturating switch designs. Emitter-follower switches
- like those used in the LT1074 and LT1076 will have a value
- between 0.5V and 1.5V.
- <Fkhz,1
- I. Switching frequency--SwitcherCAD enters a value from
- the database for the IC it has selected. This parameter
- can be altered to check the effects of worst-case variations
- in frequency. Lower frequencies will increase peak device
- current levels, and higher frequencies will increase ac
- switching losses.
- <DCmax,1
- I. Maximum duty cycle--SwitcherCAD enters a value from
- the database for the IC it has selected. This parameter
- may limit minimum input voltage.
- <Vd,1
- I. Diode forward voltage used for calculations--To keep
- SwitcherCAD equations manageable, diode forward voltage
- is treated as a constant. This is reasonable if the value
- chosen represents the full load condition. At lighter loads,
- efficiency will appear slightly lower, but if this is important,
- a new number can be inserted. If the diode's maximum reverse
- voltage is less than 40V, SwitcherCAD selects a Schottky
- diode with a forward voltage drop of 0.5V. Otherwise, a
- silicon diode is chosen, with a forward voltage drop of
- 0.8V.
- <CkHz_kGs,1
- I. Core loss constant (C)--This and the next three constants
- are used to describe inductor core material for calculating
- core loss. Appendix E describes how these constants are
- calculated. SwitcherCAD inserts numbers for Type 52 powdered-iron
- material. Be extremely careful when changing these numbers
- because even small errors here can result in large errors
- in calculated core loss.
- <d,1
- I. Core loss frequency exponent (d)--See "Core loss constant,"
- above.
- <p,1
- I. Core loss flux density exponent (p)--See "Core loss
- constant," above.
- <U,1
- I. Core permeability (u)--See "Core loss constant," above.
- <PctCuL,1
- I. Enter copper loss (% of Pout)--SwitcherCAD uses this
- number to calculate the maximum inductor series resistance
- needed to achieve the specified power loss at maximum load
- current. This number can be increased to yield smaller inductors
- or decreased for greater efficiency. If peak load current
- is significantly higher than normal load current, but the
- peak is of short duration (<10s), consider using a smaller
- inductor with higher resistance. Be careful to avoid saturation
- at peak load currents. Short-circuit conditions may cause
- destructive overheating in small inductors, so make informed
- decisions in this regard.
- <ESRL,1
- O. Inductor Resistance for copper loss--Calculated based
- on copper loss, see above.
- <PctCLsug,1
- O. Suggested core loss--SwitcherCAD selects a core loss
- based upon maximum output power. The suggested core loss
- varies from 5% at 1 watt and below to 2% at 10 watts and
- above. SwitcherCAD computes a minimum value of inductance
- to achieve this loss, using maximum input voltage, where
- core loss is highest, and type 52 powdered iron material.
- See Appendix E for details.
- <PctCL,1
- I. Enter desired core loss--If SwitcherCAD's selection
- for core loss (above) is unacceptable, change it here. SwitcherCAD
- uses this value for calculations.
- <LminCoreVinH,1
- O. Min inductor needed for core loss--See "Suggested core
- loss," (above).
- <C89,1
- O. Min inductor needed for output power--SwitcherCAD computes
- the minimum value needed at full load to ensure that switch-current
- rating is not exceeded. For conservative designs, a 40%
- "fudge factor" has been added to the suggested inductance
- because the inductor's permeability changes with dc current
- levels. Minimum input voltage is used in the calculation
- because that is where peak inductor current is highest.
- The calculated value of inductance will often be tantalizing
- low, but may result in excessive core loss. A practical
- value will normally be somewhat higher to reduce core loss,
- avoid large switch currents, provide guardbands, etc.
- <C77,5
- O. Min inductor needed for output power--SwitcherCAD computes
- the minimum value needed at full load to ensure that switch-current
- rating is not exceeded. For conservative designs, a 40%
- "fudge factor" has been added to the suggested inductance
- because the inductor's permeability changes with dc current
- levels. Minimum input voltage is used in the calculation
- because that is where peak inductor current is highest.
- The calculated value of inductance will often be tantalizing
- low, but may result in excessive core loss. A practical
- value will normally be somewhat higher to reduce core loss,
- avoid large switch currents, provide guardbands, etc.
- <PLSug,1
- O. Suggested inductor--SwitcherCAD selects the larger
- of the two inductors above to meet both switch-current and
- core-loss requirements.
- <PL,1
- I. Enter chosen inductor--SwitcherCAD will initially use
- a value chosen from the database that meets or exceeds both
- the suggested inductance value and the copper loss requirement.
- If the database does not contain an appropriate value, the
- program selects a value of 1,000,000mH. The user may change
- the value at will. SwitcherCAD uses this value for actual
- operating-condition calculations.
- <PLRsel,1
- I. Enter inductor series resistance--SwitcherCAD initially
- enters the dc resistance of the inductor chosen above. If
- the program cannot find an appropriate inductor in the database
- (see above), it selects a inductor series resistance of
- <C193,1
- O. Operating mode at full load current--"Cont" or "Discont"
- indicates whether the regulator is in continuous or discontinuous
- mode at full load current.
- <C194,1
- O. Duty cycle--SwitcherCAD calculates operating conditions,
- including duty cycle, at minimum input voltage. Duty cycles
- above 50% will affect maximum available load current when
- using current-mode switchers, such as the LT1070/LT1170
- family.
- 0.
- <C184,5
- O. Operating mode at full load current--"Cont" or "Discont"
- indicates whether the regulator is in continuous or discontinuous
- mode at full load current.
- <DCvar1,5
- O. Duty cycle--SwitcherCAD calculates operating conditions,
- including duty cycle, at minimum input voltage. Duty cycles
- above 50% will affect maximum available load current when
- using current-mode switchers, such as the LT1070/LT1170
- family.
- <IswMaxVinL,1
- O. Max rated switch current at this duty cycle--See above.
- Maximum available switch current drops about 0.67% for each
- 1% increase in duty cycle above 50% for the LT1070/LT1170
- family regulators.
- <ILpkVinL,1
- O. Peak inductor/switch current--This current must be
- lower than the maximum-rated switch-current limit (see above)
- in order to ensure that the IC is being operated within
- specifications.
- <Icrit,1
- O. Output current at crossover--SwitcherCAD calculates
- the load current at which the regulator is operating at
- the boundary between continuous and discontinuous modes.
- At high input voltage, the regulator will shift to continuous
- mode at higher load currents. Unless transient response
- is critical, shifting to discontinuous mode does not affect
- the performance of the regulator.
- <C198,1
- O. Is max switch current exceeded?--Peak switch current
- is compared to maximum-rated switch current at the operating
- duty cycle (see above) to ensure that the IC is being operated
- within its specifications. If the rated switch-current limit
- is exceeded, a "Yes" is displayed here. If this occurs,
- a larger inductor value or an IC with a higher switch-current
- rating must be used.
- <C189,5
- O. Is max switch current exceeded?--Peak switch current
- is compared to maximum-rated switch current at the operating
- duty cycle (see above) to ensure that the IC is being operated
- within its specifications. If the rated switch-current limit
- is exceeded, a "Yes" is displayed here. If this occurs,
- a larger inductor value or an IC with a higher switch-current
- rating must be used.
- <MaxDCe,1
- O. Is max duty cycle exceeded?--If the IC's maximum duty
- cycle has been exceeded, a "Yes" is displayed here. LTC
- switchers have a maximum duty cycle of 80%-90% depending
- on the particular part type. Maximum duty cycle limits minimum
- input voltage for the regulator. Refer to Table 3.2.2 for
- the ICs maximum duty cycle rating.
- <ILRMSVinL,1
- O. RMS inductor current--The inductor's RMS current is
- usually slightly higher than its average current. The inductor's
- RMS current and its desired copper loss are used to determine
- wire size. Worst-case RMS current occurs at minimum input
- voltage.
- <ILpkVinL,1
- O. Peak inductor current--The selected inductor must not
- saturate at this current level.
- <ILIppVinL,1
- O. P-P inductor ripple current--Peak-to-peak inductor
- current is determined by switching frequency, input voltage,
- and inductance value. It determines inductor core loss.
- Larger value inductors will improve core loss but will be
- physically larger and more expensive. Worst-case core loss
- occurs at the maximum input voltage.
- <C271,1
- O. Inductor V*us product--This is the product of voltage
- across an inductor and the time it is present. This product
- determines inductor ripple current, and therefore core loss.
- Inductor manufacturers often specify maximum volt'microsecond
- (V'ms) product for their inductors to avoid excess heating
- due to core loss. This parameter is specified by the manufacturer
- at a particular frequency and the maximum limit must be
- adjusted for other frequencies.
- <ICRMSVinL,1
- O. Input capacitor RMS ripple current--This is an extremely
- important parameter because it determines the physical size
- of the input capacitor. Worst-case RMS capacitor current
- does not necessarily occur at the minimum input voltage.
- The worst-case condition is with the input voltage equal
- to 2'(Vout).
- The RMS current in the input capacitor is much lower
- than that in the output capacitor, because it is filtered
- by the inductor. The input capacitor size is determined
- by ripple current and can be decreased by increasing the
- inductance. See Appendix A for further details.
- <ICESRsel,1
- I. Enter input capacitor ESR--This value is used to calculate
- power loss in the input capacitor for efficiency calculations.
- If the database does not contain an appropriate filter capacitor,
- the program selects an ESR of 0.
- <ICValsel,1
- I. Enter input capacitor value--The actual value of the
- input capacitor in microfarads is not important, because
- the capacitor is assumed to be purely resistive at switching
- frequencies. SwitcherCAD uses this value simply for the
- parts list printout. If the database does not contain an
- appropriate value, the program selects a value of 1,000,000mF.
- <OCRMSVinL,1
- O. Output capacitor RMS ripple current--This is an extremely
- important parameter because it determines the physical size
- of the output capacitor, which may be one of the largest
- components in the regulator. Worst-case operating point
- occurs at the minimum input voltage.
- SwitcherCAD selects multiple capacitors from the database
- if the output capacitor's RMS ripple current exceeds the
- maximum ripple-current rating of the capacitors in the database.
- Paralleling allows sharing of the ripple current between
- capacitors. See Appendix A for further details.
- <OCESRmax,1
- O. Output-capacitor ESR for ripple voltage--This is the
- ESR (effective series resistance) needed in the output capacitor
- to meet the ripple voltage specification without requiring
- an additional output filter. For low output ripple specifications,
- the ESR may be unreasonably low and a filter will be needed.
- Keep in mind that electrolytic capacitor ESR is very temperature
- dependent, increasing dramatically at low temperatures.
- <OCESRsel,1
- I. Enter output-capacitor ESR--Actual ESR of the chosen
- output capacitor can be entered here. If the database does
- not contain an appropriate value, the program selects an
- ESR of 0.
- <OCValsel,1
- I. Enter output capacitor value--The actual value of the
- output capacitor in microfarads is not important, because
- the capacitor is assumed to be purely resistive at switching
- frequencies. SwitcherCAD uses this value simply for the
- parts list printout. If the database does not contain an
- appropriate value, the program selects a value of 1,000,000mF.
- Also, this value will be the sum of all capacitors if SwitcherCAD
- selects multiple capacitors to meet the RMS ripple current
- requirement (See parts list printout).
- <VoppVinLvar1,1
- O. Output ripple (p-p) without filter--Ripple voltage
- is calculated using the ESR from above. Calculations are
- done at minimum input voltage, which is the worst-case condition
- for output ripple in this topology. Don't forget that capacitor
- ESR increases significantly at low temperatures.
- <OutFilterReq,1
- O. Is an output filter required?--The output-ripple voltage
- limit is compared to the output ripple without a filter
- (see above) and if the output ripple voltage limit is exceeded,
- a "Yes" is displayed here.
- <FilterAtt,1
- O. Filter attenuation ratio needed--If an output filter
- is needed, SwitcherCAD divides the unfiltered output ripple
- by the specified output voltage ripple to obtain the required
- attenuation.
- <FCCdata,1
- O. Suggested Filter Capacitance from database--SwitcherCAD
- selects a filter capacitor using the formula 40uF(IOutMax + 0.5). This
- formula is a rule of thumb used by LTC and represents a compromise
- between capacitor size and regulator transient response.
- The capacitance is used only for calculating the filter's
- resonant frequency.
- <FCC,1
- I. Enter Filter Capacitance --SwitcherCAD enters the
- selected database capacitor here (see above). This value can be
- changed if an alternate capacitor is selected. The
- capacitance value is used only for calculating the filter's
- resonant frequency.
- <FCESRdata,1
- O. Enter filter capacitor ESR--SwitcherCAD enters the
- chosen capacitor's ESR (see above). For sudden changes in
- load current the ESR of this capacitor allows the output
- voltage to shift. If the output voltage variation is unacceptable,
- then a capacitor with lower ESR should be chosen. Refer
- to the LC output filter section for further details.
- <FCESRsel1,1
- I. Enter filter capacitor ESR--SwitcherCAD enters the
- selected database capacitor ESR here (see above). This value can be
- changed if an alternate capacitor is selected.
- <FLmin,1
- O. L needed for output ripple--This is the inductance
- value required to obtain the calculated filter attenuation.
- Rod- or drum-shaped inductors may be substituted for more
- expensive toroids in the LC output filter, because ripple
- current is usually low enough to avoid magnetic-field radiation
- problems.
- <FLsel,1
- I. Enter actual L selected--SwitcherCAD selects the smallest
- inductor in the database that has the required inductance
- and is rated to handle full load current.
- <C228,1
- O. Output ripple voltage after filter--Actual output ripple
- is calculated using the LC filter capacitor ESR and the
- inductance selected above.
- <C230,1
- O. Resonant frequency of filter--This frequency is calculated
- to allow comparison to the frequencies of dynamic loads.
- At the resonant frequency, the filter's output impedance
- is at its maximum.
- <C219,5
- O. Output ripple voltage after filter--Actual output ripple
- is calculated using the LC filter capacitor ESR and the
- inductance selected above.
- <C221,5
- O. Resonant frequency of filter--This frequency is calculated
- to allow comparison to the frequencies of dynamic loads.
- At the resonant frequency, the filter's output impedance
- is at its maximum.
- <IpkVinL,1
- O. Peak switch current--transferred from a previous line
- and displayed here for informational purposes.
- <IswAvgVinL,1
- O. Average switch current during on-time--The worst-case
- condition occurs at the minimum input voltage.
- <PIC,1
- O. Power dissipated in IC--This is the total power dissipated
- in the IC, including power from quiescent current, switch-on
- voltage, switch rise and fall times, and the switch driver.
- The worst-case condition occurs at the minimum input voltage
- because switch-conduction losses dominate IC dissipation.
- <TjICMax,1
- O. Maximum-rated IC junction temperature--Transferred
- from the Design Specification screen.
- <ThetaJAIC,1
- I. Thermal resistance of IC JA--Junction-to-ambient thermal
- resistance is transferred from the database. No external
- heatsink is assumed.
- <ThetaJCIC,1
- I. Thermal resistance of IC JC--Junction-to-case thermal
- resistance is transferred from the database.
- <C243,1
- O. Is an IC heatsink required?--IC junction temperature
- is calculated assuming no external heatsink. If the maximum
- junction temperature is exceeded, a "Yes" is displayed here
- and a heatsink must be added in order to meet the IC's maximum
- junction temperature requirement.
- <C234,5
- O. Is an IC heatsink required?--IC junction temperature
- is calculated assuming no external heatsink. If the maximum
- junction temperature is exceeded, a "Yes" is displayed here
- and a heatsink must be added in order to meet the IC's maximum
- junction temperature requirement.
- <RICThetaCA,1
- O. Max thermal resistance of IC heatsink--If a heatsink
- is required, SwitcherCAD calculates the heatsink thermal
- resistance using IC power dissipation and junction-to-case
- thermal resistance. This heatsink is the bare minimum required
- for reliable operation, and will result in the IC operating
- at its maximum-rated junction temperature. We strongly recommend
- that a larger heatsink be used if the regulator is expected
- to operate at maximum load current for extended periods.
- <ThetaCAICHS,1
- I. Enter thermal resistance of heatsink--The value calculated
- above is initially displayed here, but the user should enter
- the actual value for the selected heatsink.
- <TIC,1
- O. IC temperature at max ambient temperature--IC-junction
- temperature is calculated using the actual heatsink thermal
- resistance entered above.
- <C249,1
- O. Average diode current--For this topology the average
- diode current is equal to the output current and independent
- of input voltage, but peak diode current (see below) can
- be many times higher.
- <C240,5
- O. Average diode current--For this topology the average
- diode current is equal to the output current and independent
- of input voltage, but peak diode current (see below) can
- be many times higher.
- <IdpkVinL,1
- O. Peak diode current--Peak diode current is the sum of
- average current during switch on-time and one-half of the
- peak-to-peak inductor ripple current. This is included primarily
- for informational purposes.
- <C251,1
- O. Average diode current during on time--In this case,
- "on time" refers to the period when the diode is conducting,
- rather than to switch on-time. Diode current during this
- period can be much higher than load current, so caution
- must be used in selecting the diode. SwitcherCAD selects
- an output diode by adding the average diode current during
- on-time to the output current and then dividing the result
- by two. This was done to accommodate the high pulse currents
- in the output diode. The peak diode current increases as
- the input voltage decreases; it is proportional to the output
- voltage divided by the input voltage multiplied by the output
- current. The worst case condition occurs at the minimum
- input voltage.
- <C242,5
- O. Average diode current during on time--In this case,
- "on time" refers to the period when the diode is conducting,
- rather than to switch on-time. Diode current during this
- period can be much higher than load current, so caution
- must be used in selecting the diode. SwitcherCAD selects
- an output diode by adding the average diode current during
- on-time to the output current and then dividing the result
- by two. This was done to accommodate the high pulse currents
- in the output diode. The peak diode current increases as
- the input voltage decreases; it is proportional to the output
- voltage divided by the input voltage multiplied by the output
- current. The worst case condition occurs at the minimum
- input voltage.
- <IdVrmaxVinH,1
- O. Max diode reverse voltage @VinH--For this topology
- it is equal to the output voltage.
- <C253,1
- O. Suggested diode type--If the diode's maximum reverse
- voltage is less than 40V SwitcherCAD selects a Schottky
- diode with a forward voltage drop of 0.5V. Otherwise, a
- silicon diode is chosen with a forward voltage drop of 0.8V.
- <C244,5
- O. Suggested diode type--If the diode's maximum reverse
- voltage is less than 40V SwitcherCAD selects a Schottky
- diode with a forward voltage drop of 0.5V. Otherwise, a
- silicon diode is chosen with a forward voltage drop of 0.8V.
- <Vf,1
- I. Diode forward voltage for thermal calc--The forward
- voltage drop of many diodes operating at high current densities
- decreases as ambient temperature is increased, at a rate
- of approximately -1mV/oC. To do a "worst-case" analysis
- of diode's junction temperature, use the actual diode forward
- voltage drop at the maximum operating temperature; otherwise
- the calculated temperature will be artificially high. Enter
- a number here which represents the diode's high temperature
- forward voltage at a current equal to the average diode
- current during on-time.
- SwitcherCAD indicates that diode dissipation is independent
- of input voltage, because the program assumes a fixed value
- for the diode forward voltage and because average diode
- current is always equal to output current. Actually, diode
- dissipation will be somewhat lower at maximum input voltage,
- because peak diode current is lower and therefore Vf is
- lower. Refer to Appendix D for further details.
- <Trr,1
- I. Diode reverse recovery time--If a Schottky diode is
- chosen, the recovery time is assumed to be zero. Otherwise,
- for a silicon diode, SwitcherCAD enters the value from its
- database for the chosen diode.
- <Pdiod,1
- O. Power dissipated in diode--This is the sum of forward
- losses and reverse-recovery losses. SwitcherCAD assumes
- that all reverse-recovery loses are dissipated in the diode,
- whereas in actual operation, some of the losses may be transferred
- to the IC. In SwitcherCAD, Schottky diode power dissipation
- is independent of input voltage, because it is equal to
- the assumed diode forward voltage drop multiplied by the
- output current. In an actual circuit, however, the worst-case
- diode dissipation occurs at the minimum input voltage, where
- the diode forward voltage drop is highest.
- <TjDMax,1
- O. Max rated diode junction temperature--Transferred from
- the Design Specification screen.
- <ThetaJAD,1
- I. Thermal resistance of diode JA--This number is transferred
- from the database and assumes no heatsink. Enter the appropriate
- figure if the diode type is changed.
- <ThetaJCD,1
- I. Thermal resistance of diode JC--This number is transferred
- from the database. Enter the appropriate figure if the diode
- type is changed.
- <C262,1
- O. Is a diode heatsink required?--Diode junction temperature
- is calculated assuming no external heatsink. If the maximum
- junction temperature is exceeded, a "Yes" is displayed here
- and a heatsink must be added in order to meet the diode's
- maximum junction temperature requirement. Diode thermal
- resistance is critically dependent on mounting technique,
- especially for axial-lead diodes. Some manufacturers unrealistically
- assume ideal mounting conditions when specifying diode thermal
- resistance. Always consult the diode data sheet carefully
- before committing to a diode type and/or mounting procedure.
- <RDThetaCA,1
- O. Maximum thermal resistance of diode heatsink--If a
- heatsink is required SwitcherCAD enters the maximum thermal
- resistance based on maximum ambient temperature and junction-to-case
- thermal resistance.
- <ThetaCADHS,1
- I. Enter thermal resistance of diode heatsink--The value
- calculated above is initially displayed here, but the user
- should enter the actual value for the selected heatsink.
- <TD,1
- O. Diode temperature at maximum ambient temperature--The
- diode temperature is calculated at minimum input voltage,
- using the actual value for the heatsink entered in the previous
- line.
- <Dummy4,7
- 5.4 Tapped-Inductor
-
- <vout,7
- I. Main Output Voltage--This value is transferred from
- the Design Specification screen, but you can change it here
- if you wish.
- <vinmin,7
- I. Minimum input voltage--This value is transferred from
- the Design Specification screen. You should definitely change
- the minimum input voltage as part of the design procedure,
- because SwitcherCAD calculates detailed operating conditions
- only at minimum input voltage. This was done because, for
- many topologies, minimum input voltage represents a worst-case
- current condition for most of the components. In a tapped-inductor
- converter, switch dissipation is highest at low VIN, but
- diode and inductor dissipation are highest at high VIN,
- and input and output capacitor dissipation are highest at
- VIN = 2'(VOUT). To "worst case" a tapped-inductor design,
- you must check operating conditions with the minimum input
- voltage equal to 2'(VOUT) and equal to maximum input voltage.
- Ac losses in the switch are highest at the maximum input
- voltage, and can become significant. Refer to Table 5.4.1
- for worst-case operating conditions for each power component.
-
- <vinnom,7
- I. Nominal input voltage--This input was originally included
- in SwitcherCAD as a condition for calculating efficiency.
- It was dropped from use when the program and run time became
- too long, but remains available for future use.
- <vinmax,7
- I. Maximum input voltage--Maximum input voltage is used
- only to calculate worst-case voltage conditions for the
- IC, catch diode, and input capacitor.
- <ioutmin,7
- I. Minimum load current--This parameter is not used in
- the tapped-inductor converter program. All tapped-inductor
- designs supported by SwitcherCAD operate down to zero load
- current. They will begin to operate in discontinuous mode
- when load current drops low enough, and SwitcherCAD calculates
- this point for reference.
- <ioutnom,7
- I. Nominal load current--Not used. See "Nominal input
- voltage."
- <ioutmax,7
- I. Maximum load current--SwitcherCAD calculates operating
- conditions at maximum load current only, so this parameter
- can be modified to observe the effects of load changes on
- various parameters.
- <DVopp,7
- I. Output-ripple voltage--Ripple voltage is specified
- by the user, and SwitcherCAD tries to create a design which
- meets this specification without using an additional output
- filter. However, If SwitcherCAD decides that the output
- capacitor would be unreasonably large, it adds an output
- filter and computes values to meet the ripple specification.
-
- <tamax,7
- I. Max ambient temperature--This parameter is used to
- calculate the amount of heatsinking required for the IC,
- catch diode, and filter capacitors. Remember that SwitcherCAD
- calculates the minimum amount of heatsinking required to
- keep junction temperature below maximum specification. Conservative
- design suggests some guardbanding here.
- When selecting filter capacitors, SwitcherCAD assumes
- maximum ambient temperature and a 20,000 hour required lifetime.
- If SwitcherCAD cannot find a filter capacitor in its database
- to satisfy the lifetime requirement, it will default to
- a 1,000,000mF capacitor. The database contains aluminum
- electrolytic capacitors rated at 105°C. If SwitcherCAD does
- not find a suitable capacitor, then you should select an
- alternate capacitor technology (e.g., Sanyo OS-CON's), use
- paralleled units, or lower the lifetime requirement and
- use the equation in Appendix A to determine the proper filter
- capacitor.
- <VswM,7
- I. Maximum-rated switch voltage--SwitcherCAD displays
- a value from the database for the IC it has selected. This
- can be altered for special purposes, but if it is increased
- the resulting design may violate LTC's data-sheet specifications.
- It is the user's responsibility to ensure that the IC is
- not subjected to over-voltage conditions.
- <Ip,7
- I. Rated switch current--SwitcherCAD enters a value from
- the database for the IC it has selected. If this parameter
- is increased, SwitcherCAD may generate a design that exceeds
- data-sheet limits. Please be responsible, folks.
- <Rsw,7
- I. Switch on resistance--SwitcherCAD enters a value from
- the database for the IC it has selected, but to give more
- realistic results for efficiency, etc., it uses a value
- which may be slightly less than worst-case-over-temperature.
-
- <Vs,7
- I. Switch offset voltage loss--SwitcherCAD enters a value
- from the database for the IC it has selected. This parameter
- is the extrapolated voltage drop across the switch at zero
- switch current. Emitter-follower switches like those used
- in the LT1074 and LT1076 will have a value of 0.5V to 1.5V.
-
- <Fkhz,7
- I. Switching frequency--SwitcherCAD enters a value from
- the database for the IC it has selected. This parameter
- can be altered to check the effects of worst-case variations
- in frequency. Lower frequencies will increase peak device
- current levels, and higher frequencies will increase ac
- switching losses.
- <DCmax,7
- I. Maximum duty cycle--SwitcherCAD enters a value from
- the database for the IC it has selected. This parameter
- may limit minimum input voltage.
- <Nsug,7
- O. Suggested Turns Ratio--SwitcherCAD defaults to a Coiltronics
- CTX 110398-1, which is optimized for a 5V, 10A output and
- has a turns ratio of 3.
- <N,7
- I. Selected Turns Ratio--SwitcherCAD initially displays
- the suggested turns ratio. The turns ratio can be changed,
- but this must be done with caution. If a lower turns ratio
- is used, the duty cycle decreases and the peak switch current
- increases. This could result in a peak switch current in
- excess of the selected device's rated switch-current limit.
- Conversely, a higher turns ratio will increase both the
- duty cycle and the flyback voltage. A catastrophic failure
- may occur if the flyback voltage exceeds the maximum switch
- voltage.
- <Vd,7
- I. Diode forward voltage used in calc--To keep SwitcherCAD
- equations manageable, diode forward voltage is treated as
- a constant. This is reasonable if the value chosen represents
- the full-load condition. At lighter loads, efficiency will
- appear slightly lower, but if this is important, a new number
- can be inserted. SwitcherCAD selects a Schottky diode with
- a forward voltage drop of 0.5V.
- <a,7
- I. Core loss constant (a)--This and the next three constants
- are used to describe inductor core material for calculating
- core loss. Appendix E describes how these constants are
- calculated. SwitcherCAD inserts numbers for Type 52 powdered-iron
- material. Be extremely careful when changing these numbers
- because even small errors here can result in large errors
- in calculated core loss.
- <d,7
- I. Core loss frequency exponent (d)--See "Core loss constant,"
- above.
- <p,7
- I. Core loss flux density exponent (p)--See "Core loss
- constant," above.
- <U,7
- I. Core permeability (u)--See "Core loss constant," above.
- <Rpri,7
- O. Suggested primary resistance--SwitcherCAD defaults
- to 0.03 ohms.
- <Rsec,7
- O. Suggested secondary resistance--SwitcherCAD defaults
- to 0.01 ohms.
- <PLSug,7
- O. Suggested Inductance--SwitcherCAD defaults to 100mH.
- <PL,7
- I. Enter chosen inductor--See "Suggested inductance,"
- above.
- <PctLeakL,7
- I. Enter leakage inductance loss--SwitcherCAD defaults
- to 1.0%.
- <Leakvar1,7
- O. Leakage inductance--Calculated from above. As leakage
- inductance increases so does the power dissipation in the
- snubber zener. Leakage inductance can be minimized by bifilar
- winding the primary with the secondary.
- <Rprisel,7
- I. Enter primary series resistance--See "Suggested primary
- resistance," above.
- <Rsecsel,7
- I. Enter Secondary Series Resistance--See "Suggested secondary
- resistance," above.
- <C155,7
- O. Operating mode at full load current--"Cont" or "Discont"
- indicates whether the regulator is in continuous or discontinuous
- mode at full load current.
- <C156,7
- O. Duty cycle--SwitcherCAD calculates operating conditions,
- including duty cycle, at minimum input voltage.
- <IswMaxVinL,7
- O. Max rated switch current at this duty cycle--See above.
-
- <IswIpkVinL,7
- O. Peak inductor/switch current--This current must be
- lower than the maximum-rated switch-current limit (see above)
- in order to ensure that the IC is being operated within
- specifications.
- <Icrit,7
- O. Output current at crossover--SwitcherCAD calculates
- the load current at which the regulator is operating at
- the boundary between continuous and discontinuous modes.
- At high input voltage, the regulator will shift to continuous
- mode at higher load currents. Unless transient response
- is critical, shifting to discontinuous mode does not affect
- the performance of the regulator.
- <C160,7
- O. Is max switch current exceeded?--Peak switch current
- is compared to maximum-rated switch current at the operating
- duty cycle (see above) to ensure that the IC is being operated
- within its specifications. If the rated switch-current limit
- is exceeded, a "Yes" is displayed here. If this occurs,
- a larger inductor value or an IC with a higher switch current
- rating must be used.
- <MaxDCe,7
- O. Is max duty cycle exceeded?--If the IC's maximum duty
- cycle has been exceed, a "Yes" is displayed here. This limits
- minimum input voltage for the regulator; refer to Table
- 3.2.2.
- <ILRMSVinL,7
- O. RMS inductor current in "1" winding-- The inductor's
- RMS current and its desired copper loss are used to determine
- its wire size. Worst-case RMS current occurs at minimum
- input voltage.
- O. RMS inductor current in "N" winding-- The inductor's
- RMS current and its desired copper loss are used to determine
- its wire size. Worst-case RMS current occurs at minimum
- input voltage.
- <ILpkVinL,7
- O. Peak inductor current--The selected inductor must not
- saturate at this current level.
- <ILIppVinL,7
- O. P-P inductor ripple current--Peak-to-peak inductor
- current is determined by switching frequency, input voltage,
- and inductance value. It determines inductor core loss.
- Larger value inductors will improve core loss but will be
- physically larger and more expensive. Worst-case operating
- condition occurs at the maximum input voltage.
- <C235,7
- O. Inductor V*ms product--This is the product of voltage
- across an inductor and the time it is present. This product
- determines inductor ripple current, and therefore core loss.
- Inductor manufacturers often specify maximum volt'microsecond
- (V*ms) product for their inductors to avoid excess heating
- due to core loss. This parameter is specified by the manufacturer
- at a particular frequency and the maximum limit must be
- adjusted for other frequencies.
- <ICRMSVinL,7
- O. Input capacitor RMS ripple current--This is an extremely
- important parameter because it determines the physical size
- of the input capacitor, which may be one of the largest
- components in the regulator. Worst-case capacitor current
- occurs at the minimum input voltage.
- SwitcherCAD will select multiple capacitors from the
- database if the input capacitor's RMS ripple current exceeds
- the maximum ripple-current rating of the capacitors in the
- database. Paralleling allows sharing of the ripple current
- between capacitors. See Appendix A for further details.
- <ICESRsel,7
- I. Enter input capacitor ESR--This value is used to calculate
- power loss in the input capacitor for efficiency calculations.
- If the database does not contain an appropriate filter capacitor,
- the program selects an ESR of 0.
- <ICValsel,7
- I. Enter input capacitor value--The actual value of the
- input capacitor in microfarads is not important, because
- the capacitor is assumed to be purely resistive at switching
- frequencies. SwitcherCAD uses this value simply for the
- parts list printout. If the database does not contain an
- appropriate value, the program selects a value of 1,000,000mF.
- <OCRMSVinL,7
- O. Output capacitor RMS ripple current--This is an extremely
- important parameter because it determines the physical size
- of the output capacitor, which may be one of the largest
- components in the regulator. Worst-case capacitor current
- occurs at the minimum input voltage.
- SwitcherCAD will select multiple capacitors from the
- database if the input capacitor's RMS ripple current exceeds
- the maximum ripple-current rating of the capacitors in the
- database. Paralleling allows sharing of the ripple current
- between capacitors. See Appendix A for further details.
- <OCESRmax,7
- O. Output-capacitor ESR for ripple voltage--This is the
- ESR (effective series resistance) needed in the output capacitor
- to meet the ripple voltage specification without requiring
- an additional output filter. For low output-ripple specifications,
- the ESR may be unreasonably low and a filter will be needed.
- Keep in mind that electrolytic capacitor ESR is very temperature
- dependent, increasing dramatically at low temperatures.
- <OCESRsel,7
- I. Enter output-capacitor ESR--Actual ESR of the chosen
- output capacitor can be entered here. If the database does
- not contain an appropriate value, the program selects an
- ESR of 0.
- <OCValsel,7
- I. Enter output capacitor value--The actual value of the
- output capacitor in microfarads is not important, because
- the capacitor is assumed to be purely resistive at switching
- frequencies. SwitcherCAD uses this value simply for the
- parts list printout. If the database does not contain an
- appropriate value, the program selects a value of 1,000,000mF.
- Also, this value will be the sum of all capacitors if SwitcherCAD
- selects multiple capacitors to meet the RMS ripple current
- requirement (See parts list printout).
- <VoppVinLvar1,7
- O. Output ripple (P-P) without filter--Ripple voltage
- is calculated using the ESR from above. Calculations are
- done at minimum input voltage, which is the worst-case condition
- for output ripple in this topology. Don't forget that capacitor
- ESR increases significantly at low temperatures.
- <OutFilterReq,7
- O. Is an output filter required?--The output-ripple voltage
- limit is compared to the output ripple without a filter
- (see above) and if the output-ripple voltage limit is exceeded,
- a "Yes" is displayed here.
- <FilterAtt,7
- O. Filter attenuation ratio needed--If an output filter
- is needed, SwitcherCAD divides the unfiltered output ripple
- by the specified output voltage ripple to obtain the required
- attenuation.
- <FCCdata,7
- O. Suggested Filter Capacitance from database--SwitcherCAD
- selects a filter capacitor using the formula 40uF(IOutMax + 0.5). This
- formula is a rule of thumb used by LTC and represents a compromise
- between capacitor size and regulator transient response.
- The capacitance is used only for calculating the filter's
- resonant frequency.
- <FCC,7
- I. Enter Filter Capacitance --SwitcherCAD enters the
- selected database capacitor here (see above). This value can be
- changed if an alternate capacitor is selected. The
- capacitance value is used only for calculating the filter's
- resonant frequency.
- <FCESRdata,7
- O. Enter filter capacitor ESR--SwitcherCAD enters the
- chosen capacitor's ESR (see above). For sudden changes in
- load current the ESR of this capacitor allows the output
- voltage to shift. If the output voltage variation is unacceptable,
- then a capacitor with lower ESR should be chosen. Refer
- to the LC output filter section for further details.
- <FCESRsel1,7
- I. Enter filter capacitor ESR--SwitcherCAD enters the
- selected database capacitor ESR here (see above). This value can be
- changed if an alternate capacitor is selected.
- <FLmin,7
- O. L needed for output ripple--This is the inductance
- value required to obtain the calculated filter attenuation.
- Rod- or drum-shaped inductors may be substituted for more
- expensive toroids in the LC output filter, because ripple
- current is usually low enough to avoid magnetic-field radiation
- problems.
- <FLsel,7
- I. Enter actual L selected--SwitcherCAD selects the smallest
- inductor in the database that has the required inductance
- and is rated to handle full load current.
- <C190,7
- O. Output ripple voltage after filter--Actual output ripple
- is calculated using the LC filter capacitor ESR and the
- inductance selected above.
- <C192,7
- O. Resonant frequency of filter--This frequency is calculated
- to allow comparison to the frequencies of dynamic loads.
- At the resonant frequency, the filter's output impedance
- is at its maximum.
- <IpkVinL,7
- O. Peak switch current--transferred from a previous line
- and displayed here for informational purposes.
- <IswAvgVinL,7
- O. Average switch current during on-time--The worst-case
- condition occurs at the minimum input voltage.
- <PIC,7
- O. Power dissipated in IC--This is the total power dissipated
- in the IC, including power from quiescent current, switch-on
- voltage, switch rise and fall times, and the switch driver.
- The worst-case condition occurs at the minimum input voltage,
- because switch-conduction losses dominate IC dissipation.
- At higher input voltages the ac loss can become significant.
- <TjICMax,7
- O. Maximum-rated IC junction temperature--Transferred
- from the Design Specification screen.
- <ThetaJAIC,7
- I. Thermal resistance of IC JA--Junction-to-ambient thermal
- resistance is transferred from the database. No external
- heatsink is assumed.
- <ThetaJCIC,7
- I. Thermal resistance of IC JC--Junction-to-case thermal
- resistance is transferred from the database.
- <C206,7
- O. Is an IC heatsink required?--IC junction temperature
- is calculated assuming no external heatsink. If the maximum
- junction temperature is exceeded, a "Yes" is displayed here
- and a heatsink must be added in order to meet the IC's maximum
- junction-temperature requirement.
- <RICThetaCA,7
- O. Max thermal resistance of IC heatsink--If a heatsink
- is required, SwitcherCAD calculates the heatsink thermal
- resistance using IC power dissipation and junction-to-case
- thermal resistance. This heatsink is the bare minimum required
- for reliable operation, and will result in the IC operating
- at its maximum-rated junction temperature. We strongly recommend
- that a larger heatsink be used if the regulator is expected
- to operate at maximum load current for extended periods.
- <ThetaCAICHS,7
- I. Enter thermal resistance of heatsink--The value calculated
- above is initially displayed here, but the user should enter
- the actual value for the selected heatsink.
- <TIC,7
- O. IC temperature at max ambient temperature--IC-junction
- temperature is calculated using the actual heatsink thermal
- resistance entered above.
- <IdAvgVinL,7
- O. Average diode current--For this topology the average
- diode current is less than the output current. This current
- is at its maximum at high input voltage, not at minimum
- input voltage, where SwitcherCAD calculates operating conditions.
- The user should increase minimum input voltage to the maximum
- figure to check worst-case diode current. SwitcherCAD selects
- the minimum current rating of the diode by multiplying output
- current by 1.5.
- <IdpkVinL,7
- O. Peak diode current--Peak diode current is the sum of
- average current during switch on-time and one-half of the
- peak-to-peak inductor ripple current. This is included primarily
- for informational purposes.
- <IdAvgOnVinL,7
- O. Average diode current during on time--In this case,
- "on time" refers to the period when the diode is conducting,
- rather than to switch on-time. The worst case condition
- occurs at the maximum input voltage.
- <IdVrmaxVinH,7
- O. Max diode reverse voltage @VinH--For this topology
- it is 0.25 times the difference between the input and output
- voltages plus the output voltage.
- <C218,7
- O. Suggested diode type--SwitcherCAD selects a Schottky
- diode with a forward voltage drop of 0.5V.
- <Vf,7
- I. Diode forward voltage for thermal calc--The forward
- voltage drop of many diodes operating at high current densities
- decreases as ambient temperature is increased, at a rate
- of approximately -1mV/oC. To do a worst-case analysis of
- diode's junction temperature, use the actual diode forward
- voltage drop at the maximum operating temperature; otherwise
- the calculated temperature will be artificially high. Enter
- a number here which represents the diode's high-temperature
- forward voltage at a current equal to the average diode
- current during on-time. Refer to Appendix D for further
- details.
- <Trr,7
- I. Diode reverse recovery time--If a Schottky diode is
- chosen, the recovery time is assumed to be zero.
- <Pdiod,7
- O. Power dissipated in diode--This is the sum of forward
- losses and reverse-recovery losses. SwitcherCAD assumes
- that all reverse-recovery loses are dissipated in the diode,
- whereas in actual operation, some of the losses may be transferred
- to the IC. The worst-case diode dissipation occurs at the
- maximum input voltage.
- <TjDMax,7
- O. Max rated diode junction temperature--Transferred from
- the Design Specification screen.
- <ThetaJAD,7
- I. Thermal resistance of diode JA--This number is transferred
- from the database and assumes no heatsink. Enter the appropriate
- figure if the diode type is changed.
- <ThetaJCD,7
- I. Thermal resistance of diode JC--This number is transferred
- from the database. Enter the appropriate figure if the diode
- type is changed.
- <C226,7
- O. Is a diode heatsink required?--Diode junction temperature
- is calculated assuming no external heatsink. If the maximum
- junction temperature is exceeded, a "Yes" is displayed here
- and a heatsink must be added in order to meet the diode's
- maximum junction-temperature requirement. Diode thermal
- resistance is critically dependent on mounting technique,
- especially for axial-lead diodes. Some manufacturers unrealistically
- assume ideal mounting conditions when specifying diode thermal
- resistance. Always consult the diode data sheet carefully
- before committing to a diode type and/or mounting procedure.
- <RDThetaCA,7
- O. Maximum thermal resistance of diode heatsink--If a
- heatsink is required SwitcherCAD enters the maximum thermal
- resistance based on maximum ambient temperature and junction-to-case
- thermal resistance
- <ThetaCADHS,7
- I. Enter thermal resistance of diode heatsink--The value
- calculated above is initially displayed here, but the user
- should enter the actual value for the selected heatsink.
- <TD,7
- O. Diode temperature at maximum ambient temperature--Diode
- temperature is calculated at minimum input voltage, using
- the actual value for the heatsink entered in the previous
- line.
- <Vzmax,7
- O. Max zener volts for clipping (5V guardband)--SwitcherCAD
- computes this by subtracting 5V from the maximum switch
- voltage with respect to ground-pin rating. SwitcherCAD will
- decrease the zener voltage if the switch voltage with respect
- to the input voltage rating has been exceeded.
- <Vzmin,7
- O. Minimum zener voltage (Vsnub = 5V)--SwitcherCAD computes
- this by adding 5V to the flyback voltage (N'(Vout + 0.5)).
- <VzSug,7
- O. Suggested zener voltage--SwitcherCAD takes the average
- of the previous two voltages.
- <Vz,7
- I. Selected zener voltage--SwitcherCAD inserts the suggested
- zener voltage. The user can enter a new value, but caution
- must be used. Higher values reduce zener dissipation, but
- risk switch over-voltage. Lower values protect the switch
- better, but may result in excessive zener dissipation. The
- final circuit checkout should include a test of zener current
- waveform to verify zener dissipation.
- <PSnub,7
- O. Zener power loss--SwitcherCAD computes the zener power
- loss based on zener voltage, peak switch current, and leakage
- inductance. Worst-case operating condition occurs at the
- minimum input voltage. Zener loss can become significant
- with large primary leakage inductance or low clipper voltage.
- <MaxSWvar1,7
- O. Is max switch voltage with respect to ground-pin limit
- exceeded?--A "Yes" is displayed if the selected zener voltage
- exceeds the maximum switch voltage with respect to ground-pin
- limit.
- <MaxSWvar2,7
- O. Is max switch voltage with respect to input voltage
- exceeded?--A "Yes" is displayed if the maximum input voltage
- plus the selected zener voltage exceeds the maximum-rated
- switch voltage.
- <Dummy5,3
- 5.5 Flyback (Flyback and Isolated Flyback)
-
- <vout,3
- I. Main Output Voltage--This value is transferred from
- the Design Specification screen, but you can change it here
- if you wish.
- <vinmin,3
- I. Minimum input voltage--This value is transferred from
- the Design Specification screen. You should definitely change
- the minimum input voltage as part of the design procedure,
- because SwitcherCAD calculates detailed operating conditions
- only at minimum input voltage. This was done because, for
- many topologies, minimum input voltage represents a worst-case
- current condition for most of the components. In a flyback
- converter, switch, diode, transformer, and input and output
- filter capacitor dissipation are highest at low VIN. Ac
- losses in the IC switch and diode are highest at the maximum
- input voltage, and these generally do not become significant.
- Refer to Table 5.5.1 for worst-case operating conditions
- for each power component.
- <vinnom,3
- I. Nominal input voltage--This input was originally included
- in SwitcherCAD as a condition for calculating efficiency.
- It was dropped from use when the program run time became
- too long, but remains available for future use.
- <vinmax,3
- I. Maximum input voltage--Maximum input voltage is used
- only to calculate worst-case voltage conditions for the
- IC, catch diode, and input capacitor.
- <ioutmin,3
- I. Minimum load current--This parameter is not used in
- the flyback converter program. All standard flyback designs
- supported by SwitcherCAD operate down to zero load current.
- They will begin to operate in discontinuous mode when load
- current drops low enough, and SwitcherCAD calculates this
- point for reference. Isolated flyback designs are the exception;
- the output must be high enough to keep isolated flyback
- regulators in continuous mode.
- <ioutnom,3
- I. Nominal load current--Not used. See "Nominal input
- voltage."
- <ioutmax,3
- I. Maximum load current--SwitcherCAD calculates operating
- conditions at maximum load current only, so this parameter
- can be modified to observe the effects of load changes on
- various parameters.
- <DVopp,3
- I. Output-ripple voltage--Ripple voltage is specified
- by the user, and SwitcherCAD tries to create a design which
- meets this specification without using an additional output
- filter. However, If SwitcherCAD decides that the output
- capacitor would be unreasonably large, it adds an output
- filter and computes values to meet the ripple specification.
- The user should carefully examine the resulting design to
- see if human intelligence judicially applied can shift inductor,
- capacitor, and frequency values to meet the ripple specification
- more effectively or economically. Many times, a low ripple
- voltage is rather arbitrarily chosen, and a little hard-nosed
- investigation will show that the load will actually tolerate
- more ripple. If this eliminates the need for the additional
- filter, everyone wins.
- <vaux2,3
- I. Output #2 VOUT--See "Output voltage".
- <ianom2,3
- I. Output #2 Iout_min--See "Minimum load current".
- <iamax2,3
- I. Output #2 Iout_max--See "Maximum load current"
- <DVopp2,3
- I. Output #2 ripple voltage--See "Output-ripple voltage"
- <vaux3,3
- I. Output #3 VOUT--See "Output voltage"
- <ianom3,3
- I. Output #3 Iout_min--See "Minimum load current"
- <iamax3,3
- I. Output #3 Iout_max--See "Maximum load current"
- <DVopp3,3
- I. Output #3 ripple voltage--See "Output-ripple voltage"
- <tamax,3
- I. Max ambient temperature--This parameter is used to
- calculate the amount of heatsinking required for the IC,
- catch diode, and filter capacitors. Remember that SwitcherCAD
- calculates the minimum amount of heatsinking required to
- keep junction temperature below maximum specification. Conservative
- design suggests some guardbanding here.
- When selecting filter capacitors, SwitcherCAD assumes
- maximum ambient temperature and a 20,000 hour required lifetime.
- If SwitcherCAD cannot find a filter capacitor in its database
- to satisfy the lifetime requirement, it will default to
- a 1,000,000mF capacitor. The database contains aluminum
- electrolytic capacitors rated at 105°C. If SwitcherCAD does
- not find a suitable capacitor, then you should select an
- alternate capacitor technology (e.g., Sanyo OS-CON's), use
- paralleled units, or lower the lifetime requirement and
- use the equation in Appendix A to determine the proper filter
- capacitor.
- <VswM,3
- I. Maximum-rated switch voltage--SwitcherCAD enters a
- value from the database for the IC it has selected. This
- can be altered for special purposes, but if it is increased
- the resulting design may violate LTC's data-sheet specifications.
- It is the user's responsibility to ensure that the IC is
- not subjected to over-voltage conditions.
- <Ip,3
- I. Rated switch current--SwitcherCAD enters a value from
- the database for the IC it has selected. The LT1070/LT1170
- family current-mode ICs have switch-current ratings that
- decrease linearly for duty cycles above 50%. SwitcherCAD
- recomputes the maximum switch-current rating for the actual
- operating duty cycle to ensure that switch-current ratings
- are not exceeded. If this parameter is increased, SwitcherCAD
- may generate a design that exceeds data-sheet limits. Please
- be responsible, folks.
- <Rsw,3
- I. Switch on resistance--SwitcherCAD enters a value from
- the database for the IC it has selected, but to give more
- realistic results for efficiency, etc., it uses a value
- which may be slightly less than the worst-case-over-temperature
- specification.
- <Vs,3
- I. Switch offset voltage loss--SwitcherCAD enters a value
- from the database for the IC it has selected. This parameter
- is the extrapolated voltage drop across the switch at zero
- switch current. It is zero for ICs in the LT1070 family,
- which use saturating switch designs. Emitter-follower switches
- like those used in the LT1074 and LT1076 will have a value
- between 0.5V and 1.5V.
- <Fkhz,3
- I. Switching frequency--SwitcherCAD enters a value from
- the database for the IC it has selected. This parameter
- can be altered to check the effects of worst-case variations
- in frequency. Lower frequencies will increase peak device
- current levels, and higher frequencies will increase ac
- switching losses.
- <DCmax,3
- I. Maximum duty cycle--SwitcherCAD enters a value from
- the database for the IC it has selected. This parameter
- may limit minimum input voltage.
- <Vd1,3
- I. Diode #1 forward voltage--To keep SwitcherCAD equations
- manageable, diode forward voltage is treated as a constant.
- This is reasonable if the value chosen represents the full-load
- condition. At lighter loads, efficiency will appear slightly
- lower, but if this is important, a new number can be inserted.
- If the diode's maximum reverse voltage is less than 40V
- SwitcherCAD selects a Schottky diode with a forward voltage
- drop of 0.5V. Otherwise, a silicon diode is chosen, with
- a forward voltage drop of 0.8V.
- <Vd2,3
- I. Diode #2 forward voltage--See "Diode #1 forward voltage"
- <Vd3,3
- I. Diode #3 forward voltage--See "Diode #1 forward voltage"
- <IomEqu,3
- O. Equivalent output current--To simplify equations, SwitcherCAD
- sums the output power for all outputs and divides the sum
- by the main output voltage to compute an equivalent output
- current for the main output. SwitcherCAD calculates all
- operating conditions except the individual output capacitor
- ripples currents based on equivalent output current.
- <Pout,3
- O. Total output power--The product of the equivalent output
- current and the main output voltage.
- <NMin,3
- O. Minimum transformer turns Ratio--SwitcherCAD selects
- a turns ratio that will not exceed the IC's maximum duty
- cycle, maximum switch voltage, or maximum switch current.
- A low turns ratio allows higher output current because of
- current gain in the transformer but increases switch voltage
- and duty cycle. A high turns ratio reduces voltage stress
- on the IC switch but increases switch current. SwitcherCAD
- calculates two "drop dead" minimum turns ratios; one is
- based on duty cycle and the other, on switch breakdown.
- The program displays the higher of these two values as the
- minimum turns ratio.
- <NMax,3
- O. Maximum turns ratio--SwitcherCAD calculates a maximum
- turns ratio based on maximum switch current, assuming the
- device is in continuous mode, with ripple current equal
- to 33% of rated switch current.
- <Ns,3
- O. Suggested transformer turns ratio--SwitcherCAD calculates
- a suggested turns ratio by selecting a switch operating
- voltage that is 20V below breakdown for input voltages above
- 15V and 30V below breakdown for input voltages of 15V or
- less. This value is very much a compromise. Use it only
- as a guide.
- <N,3
- I. Enter turns ratio--(N_Sec/N_Pri)--SwitcherCAD enters
- the suggested transformer turns ratio. This parameter can
- be changed but caution must be used. If a higher transformer
- turns ratio is used, peak switch current increases. This
- could result in a peak switch current in excess of the selected
- device's rated switch-current limit. Conversely, a lower
- transformer turns ratio will increase both the duty cycle
- and the flyback voltage. Rounding the turns ratio to an
- integer ratio such as 1:1, 2:1, 2:3, or the like may make
- the transformer easier to wind and hence cheaper, especially
- for bifiliar windings.
- <Vd,3
- I. Diode forward voltage use in calc--If the diode's maximum
- reverse voltage is less than 40V, SwitcherCAD selects a
- Schottky diode with a forward voltage drop of 0.5V. Otherwise,
- a silicon diode is chosen with a forward voltage drop of
- 0.8V. SwitcherCAD calculates operating conditions based
- on this forward voltage drop.
- <PctCuLTran,3
- I. Enter transformer Cu loss (% of Pout)--SwitcherCAD
- uses this number to calculate the transformer's primary
- and secondary series resistances needed to achieve the specified
- power loss at maximum load current. This number can be increased
- to yield smaller transformers or decreased for greater efficiency.
- SwitcherCAD divides the power loss equally between the primary
- and secondary. If peak load current is significantly higher
- than normal load current, but the peak is of short duration
- (<10s), consider using a smaller transformer with higher
- resistance, but be careful to avoid saturation at peak load
- currents. SwitcherCAD computes transformer loss based only
- on copper loss because it assumes that core loss when ferrite
- materials are used at frequencies of 100kHz and under.
- <Rpri,3
- I. Max Primary Series Resistance for Cu Loss--Initial calculation
- based on % copper loss and RMS primary switch current.
- <Rsec1,3
- I. Max Secondary #1 Resistance for Cu Loss--Initial calculation
- based on % copper loss and RMS secondary #1 current.
- <Rsec2,3
- I. Max Secondary #2 Resistance for Cu Loss--Initial calculation
- based on % copper loss and RMS secondary #2 current.
- <Rsec3,3
- I. Max Secondary #3 Resistance for Cu Loss--Initial calculation
- based on % copper loss and RMS secondary #3 current.
- <LminPwr,3
- O. Min primary inductance for output power--SwitcherCAD
- computes the minimum primary inductance needed at full load
- to ensure that switch-current rating is not exceeded. For
- conservative designs, several "fudge factors" have been
- added to the calculated inductance to avoid excessive core
- or switch loss and because of production tolerances in the
- transformer. Minimum input voltage is used in the calculation
- because that is where peak primary current is highest. No
- assumption is made about the operating mode; if discontinuous
- mode will supply sufficient operating power, it will be
- selected. The calculated value of primary inductance will
- sometimes be tantalizing low, but may result in excessive
- core or switch loss. A practical value may be somewhat higher
- to reduce core loss, avoid large switch currents, provide
- guardbands, etc.
- <LripVinL,3
- O. Primary inductance for 33% ripple current--SwitcherCAD
- determines a primary inductance where the magnetizing current
- (ripple current) is 33% of the rated switch current. This
- is for informational purposes only and corresponds to the
- original calculation preformed by SwitcherCAD to select
- an IC.
- <PLSug,3
- O. Suggested primary inductance--SwitcherCAD selects the
- larger of either the minimum inductance for output power
- or 25mH. 25mH was chosen as a lower limit to prevent excessive
- di/dt in the IC switch at high input voltage.
- <PL,3
- I. Enter chosen primary inductance--Initially, SwitcherCAD
- enters the suggested primary inductance from above. A database
- does not exist for transformers since they are not off-the-shelf
- components.
- <PctLeakL,3
- I. Enter leakage inductance (% of primary)--SwitcherCAD
- defaults to 1.5%. "Good" transformers can reduce leakage
- inductance below 1%. Lowest cost designs may have 2-4%.
- <var1,3
- O. Transformer leakage inductance--Calculated from above.
- As leakage inductance increases, it causes more power dissipation
- in the snubber zener. Leakage inductance can be minimized
- by bifilar winding or by interleaving the primary with the
- secondary.
- <Leakvar1,8
- O. Transformer leakage inductance--Calculated from above.
- As leakage inductance increases, it causes more power dissipation
- in the snubber zener. Leakage inductance can be minimized
- by bifilar winding or by interleaving the primary with the
- secondary.
- <Rprisel,3
- I. Enter primary series resistance--Initial calculation
- based on % copper loss and RMS primary switch current.
- <Rsec1sel,3
- I. Enter secondary #1 resistance--Initial calculation
- based on % copper loss and RMS secondary #1 current.
- <Rsec2sel,3
- I. Enter secondary #2 resistance--Initial calculation
- based on % copper loss and RMS secondary #2 current.
- <Rsec3sel,3
- I. Enter secondary #3 Resistance--Initial calculation
- based on % copper loss and RMS secondary #3 current.
- <C251,3
- O. Operating mode at full load current--"Cont" or "Discont"
- indicates whether the regulator is in continuous or discontinuous
- mode at full load current.
- <C226,8
- O. Operating mode at full load current--"Cont" or "Discont"
- indicates whether the regulator is in continuous or discontinuous
- mode at full load current.
- <C252,3
- O. Duty cycle--SwitcherCAD calculates operating conditions,
- including duty cycle, at minimum input voltage. Duty cycles
- above 50% will affect maximum available load current when
- using current-mode switchers, such as the LT1070/LT1170
- families.
- <C227,8
- O. Duty cycle--SwitcherCAD calculates operating conditions,
- including duty cycle, at minimum input voltage. Duty cycles
- above 50% will affect maximum available load current when
- using current-mode switchers, such as the LT1070/LT1170
- families.
- <IswMaxVinL,3
- O. Max rated switch current at this duty cycle--See above.
- Maximum available switch current drops about .67% for each
- 1% increase in duty cycle above 50% for the LT1070/LT1170
- family regulators.
- <ILpkVinL,3
- O. Peak primary/switch current--This current must be lower
- than the maximum-rated switch-current limit in order to
- ensure that the IC is being operated within specifications.
- <Icrit,3
- O. Output current at crossover--SwitcherCAD calculates
- the load current at which the regulator is operating at
- the boundary between continuous and discontinuous modes.
- At high input voltage, the regulator will be in discontinuous
- mode at higher load currents. Unless transient response
- is critical, shifting to discontinuous mode does not affect
- the performance of the regulator.
- <C256,3
- O. Is max switch current exceeded?--Peak switch current
- is compared to maximum-rated switch current at the operating
- duty cycle (see above) to ensure that the IC is being operated
- within its specifications. If the rated switch-current limit
- is exceeded, a "Yes" is displayed here. If this occurs,
- a larger primary inductance value an IC with a higher switch
- current rating must be used.
- <C231,8
- O. Is max switch current exceeded?--Peak switch current
- is compared to maximum-rated switch current at the operating
- duty cycle (see above) to ensure that the IC is being operated
- within its specifications. If the rated switch-current limit
- is exceeded, a "Yes" is displayed here. If this occurs,
- a larger primary inductance value an IC with a higher switch
- current rating must be used.
- <MaxDCe,3
- O. Is max duty cycle exceeded?--If the IC's maximum duty
- cycle has been exceed, a "Yes" is displayed here. LTC switchers
- have a maximum duty cycle of 80%-90% depending on the particular
- part type; refer to Table 3.3.2.
- <C267,3
- O. Switching frequency--Repeated here for convenience.
- <C268,3
- O. Primary inductance--Repeated here for convenience.
- <C269,3
- O. Primary peak current--The selected transformer must
- not saturate at this current level.
- <C270,3
- O. Primary ripple current--Peak-to-peak ripple current
- depends mostly on switching frequency and inductance value.
-
- <C271,3
- O. Primary RMS current--The worst-case RMS current occurs
- at the minimum input voltage because this is where the peak
- current is highest.
- <C272,3
- O. Secondary #1 RMS current--See "Primary RMS current"
- <C273,3
- O. Secondary #2 RMS current--See "Primary RMS current"
- <C274,3
- O. Secondary #3 RMS current--See "Primary RMS current"
- <C275,3
- O. Output #1 turns ratio (NSec1/NPri)--Repeated here for
- convenience.
- <C276,3
- O. Output #2 turns ratio (NSec2/NPri)--Computed from output
- #2 voltage, factoring in diode losses.
- <C277,3
- O. Output #3 turns ratio (NSec3/NPri)--Computed from output
- #3 voltage, factoring in diode losses.
- <ICRMSVinL,3
- O. Input capacitor RMS ripple current--This is an extremely
- important parameter because it determines the physical size
- of the input capacitor, which may be one of the largest
- components in the regulator. Worst case RMS capacitor current
- occurs at the minimum input voltage.
- SwitcherCAD will select multiple capacitors from the
- database if the input capacitor's RMS ripple current exceeds
- the maximum ripple-current rating of the capacitors in the
- database. Paralleling allows sharing of the ripple current
- between capacitors. See Appendix A for further details.
-
- <ICESRsel,3
- I. Enter input capacitor ESR--This value is used to calculate
- power loss in the input capacitor for efficiency calculations.
- If the database does not contain an appropriate filter capacitor,
- the program selects an ESR of 0.
- <ICValsel,3
- I. Enter input capacitor value--The actual value of the
- input capacitor in microfarads is not important, because
- the capacitor is assumed to be purely resistive at switching
- frequencies. SwitcherCAD uses this value simply for the
- parts list printout. If the database does not contain an
- appropriate value, the program selects a value of 1,000,000mF.
- Output Capacitor #1 Selection
- <OCRMSVinL,3
- O. Output capacitor #1 RMS ripple current--This is an
- extremely important parameter because it determines the
- physical size of the output capacitor, which may be one
- of the largest components in the regulator. Worst case RMS
- current occurs at the minimum input voltage.
- SwitcherCAD will select multiple capacitors from the
- database if the output capacitor's RMS ripple current exceeds
- the maximum ripple-current rating of the capacitors in the
- database. Paralleling allows sharing of the ripple current
- between capacitors. See Appendix A for further details.
- <OCESRmax,3
- O. Output-capacitor ESR for ripple voltage--This is the
- ESR (effective series resistance) needed in the output capacitor
- to meet the ripple voltage specification without requiring
- an additional output filter. For low output-ripple specifications,
- the ESR may be unreasonably low and a filter will be needed.
- Keep in mind that electrolytic capacitor ESR is very temperature
- dependent, increasing dramatically at low temperatures.
- <OCESRsel,3
- I. Enter output-capacitor ESR--Actual ESR of the chosen
- output capacitor can be entered here. If the database does
- not contain an appropriate value, the program selects an
- ESR of 0.
- <OCValsel,3
- I. Enter output capacitor value--The actual value of the
- output capacitor in microfarads is not important, because
- the capacitor is assumed to be purely resistive at switching
- frequencies. SwitcherCAD uses this value simply for the
- parts list printout. If the database does not contain an
- appropriate value, the program selects a value of 1,000,000mF.
- Also, this value will be the sum of all capacitors if SwitcherCAD
- selects multiple capacitors to meet the RMS ripple current
- requirement (See parts list printout).
- <OutPPvar1,3
- O. Output ripple (p-p) without filter--Ripple voltage
- is calculated using the ESR from above. Calculations are
- done at minimum input voltage, which is the worst-case condition
- for output ripple in this topology. Don't forget that capacitor
- ESR increases significantly at low temperatures.
- <OutFilterReq,3
- O. Is an output filter required?--The output-ripple voltage
- limit is compared to the output ripple without a filter
- (see above) and if the output-ripple voltage limit is exceeded,
- a "Yes" is displayed here.
- <FilterAtt1,3
- O. Filter attenuation ratio needed--If an output filter
- is needed, SwitcherCAD divides the unfiltered output ripple
- by the specified output voltage ripple to obtain the required
- attenuation.
- <FCCdata,3
- O. Suggested Filter Capacitance from database--SwitcherCAD
- selects a filter capacitor using the formula 40uF(IOutMax + 0.5). This
- formula is a rule of thumb used by LTC and represents a compromise
- between capacitor size and regulator transient response.
- The capacitance is used only for calculating the filter's
- resonant frequency.
- <FCC,3
- I. Enter Filter Capacitance --SwitcherCAD enters the
- selected database capacitor here (see above). This value can be
- changed if an alternate capacitor is selected. The
- capacitance value is used only for calculating the filter's
- resonant frequency.
- <FCESRdata,3
- O. Enter filter capacitor ESR--SwitcherCAD enters the
- chosen capacitor's ESR (see above). For sudden changes in
- load current the ESR of this capacitor allows the output
- voltage to shift. If the output voltage variation is unacceptable,
- then a capacitor with lower ESR should be chosen. Refer
- to the LC output filter section for further details.
- <FCESRsel1,3
- I. Enter filter capacitor ESR--SwitcherCAD enters the
- selected database capacitor ESR here (see above). This value can be
- changed if an alternate capacitor is selected.
- <FLmin,3
- O. L needed for output ripple--This is the inductance
- value required to obtain the calculated filter attenuation.
- Rod- or drum-shaped inductors may be substituted for more
- expensive toroids in the LC output filter, because ripple
- current is usually low enough to avoid magnetic-field radiation
- problems.
- <FLsel,3
- I. Enter actual L selected--SwitcherCAD selects the smallest
- inductor in the database that has the required inductance
- and is rated to handle full load current.
- <C287,3
- O. Output ripple voltage after filter--Actual output ripple
- is calculated using the LC filter capacitor ESR and the
- inductance selected above.
- <C289,3
- O. Resonant frequency of filter--This frequency is calculated
- to allow comparison to the frequencies of dynamic loads.
- At the resonant frequency, the filter's output impedance
- is at its maximum.
- <C262,8
- O. Output ripple voltage after filter--Actual output ripple
- is calculated using the LC filter capacitor ESR and the
- inductance selected above.
- <C264,8
- O. Resonant frequency of filter--This frequency is calculated
- to allow comparison to the frequencies of dynamic loads.
- At the resonant frequency, the filter's output impedance
- is at its maximum.
- Output capacitor #2 selection (see "Output capacitor
- #1 selection," above)
- Output capacitor #3 selection (see "Output capacitor
- #1 selection," above)
- <IswIpkVinL,3
- O. Peak switch current--transferred from a previous line
- and displayed here for informational purposes.
- <IswAvgVinL,3
- O. Average switch current during on-time--The worst-case
- condition occurs at the minimum input voltage.
- <PIC,3
- O. Power dissipated in IC--This is the total power dissipated
- in the IC, including power from quiescent current, switch-on
- voltage, switch rise and fall times, and the switch driver.
- The worst-case condition often occurs at the minimum input
- voltage, where switch-conduction losses dominate IC dissipation.
- <TjICMax,3
- O. Maximum-rated IC junction temperature--Transferred
- from the Design Specification screen.
- <ThetaJAIC,3
- I. Thermal resistance of IC JA--Junction-to-ambient thermal
- resistance is transferred from the database.
- <ThetaJCIC,3
- I. Thermal resistance of IC JC--Junction-to-case thermal
- resistance is transferred from the database. No external
- heatsink is assumed.
- <C362,3
- O. Is an IC heatsink required?--IC junction temperature
- is calculated assuming no external heatsink. If the maximum
- junction temperature is exceeded, a "Yes" is displayed here
- and a heatsink must be added in order to meet the IC's maximum
- junction-temperature requirement.
- <C336,8
- O. Is an IC heatsink required?--IC junction temperature
- is calculated assuming no external heatsink. If the maximum
- junction temperature is exceeded, a "Yes" is displayed here
- and a heatsink must be added in order to meet the IC's maximum
- junction-temperature requirement.
- <RICThetaCA,3
- O. Max thermal resistance of IC heatsink--If a heatsink
- is required, SwitcherCAD calculates the heatsink thermal
- resistance using IC power dissipation and junction-to-case
- thermal resistance. This heatsink is the bare minimum required
- for reliable operation, and will result in the IC operating
- at its maximum-rated junction temperature. We strongly recommend
- that a larger heatsink be used if the regulator is expected
- to operate at maximum load current for extended periods.
- <ThetaCAICHS,3
- I. Enter thermal resistance of heatsink--The value calculated
- above is initially displayed here, but the user should enter
- the actual value for the selected heatsink.
- <TIC,3
- O. IC temperature at max ambient temperature--IC-junction
- temperature is calculated using the actual heatsink thermal
- resistance entered above.
- <Id1AvgVinL,3
- O. Average diode current--For this topology the average
- diode current is always equal to the output current and
- is therefore independent of input voltage, but peak diode
- current (see below) can be many times higher.
- <Id1pkVinL,3
- O. Peak diode current--Peak diode current is the sum of
- average current during switch on-time and one-half of the
- peak-to-peak inductor ripple current. This is included primarily
- for informational purposes. Peak diode current may be many
- times higher than the output current.
- <IdAvgOnVinL,3
- O. Average diode current during on time--In this case,
- "on time" refers to the period when the diode is conducting,
- rather than to switch on-time. Diode current during this
- period can be much higher than load current, so caution
- must be used in selecting the diode. SwitcherCAD selects
- an output diode by adding the average diode current during
- on-time to the output current and then dividing it by two.
- This is more conservative than simply using output current,
- but it doesn't guarantee reliable operation with continuous
- overloads or shorts. The worst case condition occurs at
- the minimum input voltage.
- <Id1VrmaxVinH,3
- O. Max diode reverse voltage @VinH--For this topology
- it is equal to the maximum input voltage times the turns
- ratio plus the output voltage.
- <C374,3
- O. Suggested diode type--If the diode's maximum reverse
- voltage is less than 40V SwitcherCAD selects a Schottky
- diode with a forward voltage drop of 0.5V. Otherwise, a
- silicon diode is chosen with a forward voltage drop of 0.8V.
- <C348,8
- O. Suggested diode type--If the diode's maximum reverse
- voltage is less than 40V SwitcherCAD selects a Schottky
- diode with a forward voltage drop of 0.5V. Otherwise, a
- silicon diode is chosen with a forward voltage drop of 0.8V.
- <Vf1,3
- I. Diode forward voltage for thermal calc--The forward
- voltage drop of many diodes operating at high current densities
- decreases as ambient temperature is increased, at a rate
- of approximately -1mV/oC. To do a "worst-case" analysis
- of diode's junction temperature, use the actual diode forward
- voltage drop at the maximum operating temperature; otherwise
- the calculated temperature will be artificially high. Enter
- a number here which represents the diode's high-temperature
- forward voltage at a current equal to the average diode
- current during on-time.
- SwitcherCAD indicates that diode dissipation is independent
- of input voltage, because the program assumes a fixed value
- for the diode forward voltage and because average diode
- current is always equal to output current. Actually, diode
- dissipation will be somewhat lower at maximum input voltage,
- because peak diode current is lower and therefore Vf is
- lower. Refer to Appendix D for further details.
- <Trr,3
- I. Diode reverse recovery time--If a Schottky diode is
- chosen, the recovery time is assumed to be zero. Otherwise,
- for a silicon diode, SwitcherCAD enters the value from its
- database for the chosen diode.
- <Trr1,8
- I. Diode reverse recovery time--If a Schottky diode is
- chosen, the recovery time is assumed to be zero. Otherwise,
- for a silicon diode, SwitcherCAD enters the value from its
- database for the chosen diode.
- <Pdiod1,3
- O. Power dissipated in diode--This is the sum of forward
- losses and reverse-recovery losses. SwitcherCAD assumes
- that all reverse-recovery losses are dissipated in the diode,
- whereas in actual operation, some of the losses may be transferred
- to the IC, depending on the diode's turn-off characteristics.
- In SwitcherCAD, the worst-case diode dissipation occurs
- at the maximum input voltage when reverse recovery losses
- are factored in. In an actual circuit, however, it can occur
- at the minimum input voltage, where the diode forward voltage
- drop is highest.
- <TjD1Max,3
- O. Max rated diode junction temperature--Transferred from
- the Design Specification screen.
- <ThetaJAD,3
- I. Thermal resistance of diode JA--This number is transferred
- from the database and assumes no heatsink. Enter the appropriate
- figure if the diode type is changed.
- <ThetaJCD,3
- I. Thermal resistance of diode JC--This number is transferred
- from the database. Enter the appropriate figure if the diode
- type is changed.
- <C383,3
- O. Is a diode heatsink required?--Diode junction temperature
- is calculated assuming no external heatsink. If the maximum
- junction temperature is exceeded, a "Yes" is displayed here
- and a heatsink must be added in order to meet the diode's
- maximum junction-temperature requirement. Diode thermal
- resistance is critically dependent on mounting technique,
- especially for axial-lead diodes. Some manufacturers unrealistically
- assume ideal mounting conditions when specifying diode thermal
- resistance. Always consult the diode data sheet carefully
- before committing to a diode type and/or mounting procedure.
- <C357,8
- O. Is a diode heatsink required?--Diode junction temperature
- is calculated assuming no external heatsink. If the maximum
- junction temperature is exceeded, a "Yes" is displayed here
- and a heatsink must be added in order to meet the diode's
- maximum junction-temperature requirement. Diode thermal
- resistance is critically dependent on mounting technique,
- especially for axial-lead diodes. Some manufacturers unrealistically
- assume ideal mounting conditions when specifying diode thermal
- resistance. Always consult the diode data sheet carefully
- before committing to a diode type and/or mounting procedure.
- <RD1ThetaCA,3
- O. Maximum thermal resistance of diode heatsink--If a
- heatsink is required SwitcherCAD enters the maximum thermal
- resistance based on maximum ambient temperature and junction-to-case
- thermal resistance
- <ThetaCAD1HS,3
- I. Enter thermal resistance of diode heatsink--The value
- calculated above is initially displayed here, but the user
- should enter the actual value for the selected heatsink.
- <TD1,3
- O. Diode temperature at maximum ambient temperature--The
- diode temperature is calculated at minimum input voltage,
- using the actual value for the heatsink entered in the previous
- line.
- Diode #2 operating conditions--(see "Diode #1 operating
- conditions," above)
- Diode #3 operating conditions--(see "Diode #1 operating
- conditions," above)
- <Vzmax,3
- O. Max Zener volts for clipping (5V guardband)--SwitcherCAD
- computes this by subtracting the maximum input voltage and
- a five volt guardband from the maximum-rated switch voltage.
- <Vzmin,3
- O. Minimum Zener voltage (Vsnub = 5V)--SwitcherCAD computes
- this by adding 5V to the primary flyback voltage.
- <VzSug,3
- O. Suggested Zener voltage--SwitcherCAD takes the average
- of the previous two voltages.
- <Vz,3
- I. Select Zener voltage--SwitcherCAD inserts the suggested
- zener voltage. The user can enter a new value, but caution
- must be used. Higher values reduce zener dissipation (honestly),
- but risk switch overvoltage. Lower values protect the switch
- better, but may result in excessive zener dissipation. Average
- zener current rises exponentially as zener voltage approaches
- the primary flyback voltage (Vout/N). The final circuit
- checkout should include a test of the zener current waveform
- to verify zener dissipation.
- <PSnub,3
- O. Zener power loss--SwitcherCAD computes the zener power
- loss based on zener voltage, peak switch current, and leakage
- inductance. Worst-case operating condition occurs at the
- minimum input voltage. Zener loss can become significant
- with large primary leakage inductance, or low clipper voltage.
- <MaxSWvar1,3
- O. Is Max switch voltage exceeded--A "Yes" is displayed
- if the sum of the maximum input voltage and the selected
- zener voltage exceeds the maximum-rated switch voltage.
-